4290893-Rev A Engine Parts Manual Kubota® Diesel Engine V2403-CR-T-E4B Jacobsen AR722T™ Jacobsen R311T™ WARNING Warning: If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and must read the entire manual before attempting to set up, operate, adjust, or service the machine. GB FOREWORD This manual contains a parts list for your Kubota Engine. The Engine Serial Number for the Kubota engine is on a plate located on the valve cover. Record the Engine Serial Number below for easy reference. Engine Serial Number: _________________________ If additional information is Jacobsen Dealer. Engine Serial No. Kubota Diesel needed, contact your Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 1. Write your full name and complete address on your order form. 2. Explain where and how to make shipment: ❑ UPS ❑ Regular Mail ❑ Overnight ❑ 2nd Day 3. Order by the quantity desired, the part number, and the description of the part. 4. Send or bring the order to your authorized Jacobsen Dealer. Service Parts Qty. Part No. Description Qty. Part No. 4113986 Cartridge, Oil Filter 4297133 Element, Fuel Filter Description 4297126 Water Separator Element 4297258 V-Belt, 40 In. Proposition 65 Warning © Copyright 2013, Jacobsen, A Textron Company. “All rights reserved, including the right to reproduce this material or portions thereof in any form.” 2 LITHO IN U.S.A. 9-2013 This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm. Table of Contents 1.1 ..............................Crankcase ................................................................................................................................................ 4 2.1 ..............................Oil Pan ...................................................................................................................................................... 6 3.1 ..............................Oil Dipstick and Guide ............................................................................................................................ 7 4.1 ..............................Cylinder Head .......................................................................................................................................... 8 5.1 ..............................Rocker Arm Shaft .................................................................................................................................. 10 6.1 ..............................Head Cover ............................................................................................................................................ 11 7.1 ..............................Gear Case............................................................................................................................................... 12 8.1 ..............................Main Bearing Case ................................................................................................................................ 14 9.1 ..............................Piston and Crankshaft .......................................................................................................................... 16 10.1 ............................Camshaft and Idle Gear ........................................................................................................................ 18 11.1 ............................Flywheel Housing.................................................................................................................................. 19 12.1 ............................Starter Breakdown ................................................................................................................................ 20 13.1 ............................Fuel Camshaft........................................................................................................................................ 22 14.1 ............................Injection Pump....................................................................................................................................... 23 15.1 ............................Supply Pump ......................................................................................................................................... 24 16.1 ............................Common Rail ......................................................................................................................................... 25 17.1 ............................Injection Pipe ......................................................................................................................................... 26 18.1 ............................Injectors and Glow Plugs ..................................................................................................................... 27 19.1 ............................Fuel Filter and Water Separator ........................................................................................................... 28 20.1 ............................Belt.......................................................................................................................................................... 29 21.1 ............................Alternator Breakdown........................................................................................................................... 30 22.1 ............................Water Flange and Thermostat.............................................................................................................. 32 23.1 ............................Water Pipe.............................................................................................................................................. 33 24.1 ............................Water Pump ........................................................................................................................................... 34 25.1 ............................Inlet Manifold ......................................................................................................................................... 36 26.1 ............................Inlet Pipe ................................................................................................................................................ 37 27.1 ............................Exhaust Manifold................................................................................................................................... 38 28.1 ............................Turbo Charger ....................................................................................................................................... 39 29.1 ............................EGR Valve .............................................................................................................................................. 40 30.1 ............................EGR Cooler ............................................................................................................................................ 41 31.1 ............................Diesel Particulate Filter (DPF) .............................................................................................................. 42 32.1 ............................Illustration Description ......................................................................................................................... 43 33.1 ............................DPF Sensors .......................................................................................................................................... 44 34.1 ............................DPF Pressure Pipes .............................................................................................................................. 45 35.1 ............................Oil Separator.......................................................................................................................................... 46 36.1 ............................Oil Separator Breakdown ..................................................................................................................... 47 37.1 ............................Turbo Charger Oil Pipe ......................................................................................................................... 48 38.1 ............................Oil Cooler ............................................................................................................................................... 49 39.1 ............................Engine Sensors ..................................................................................................................................... 50 40.1 ............................Injector and DPF Wire Harness............................................................................................................ 51 41.1 ............................Engine Wire Harness ............................................................................................................................ 52 42.1 ............................Wire Harness Brackets ......................................................................................................................... 53 43.1 ............................Loose Components............................................................................................................................... 54 3 KUBOTA V2403-CR-T-E4B Serial No. All 1.1 Crankcase 14 12 1 8 9 7 5 6 2 9 3 13 2 6 10 2 11 7 3 8 6 10 19 4 18 4 16 15 20 4 17 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. Qty. Description 4297212 1 Comp. Crankcase Comp. 552950 552951 5001308 2500877 552952 4297256 552953 550423 594369 594370 552954 4134170 4297176 4198174 4134218 553842 4198226 550427 556915 6 2 3 1 4 2 2 2 2 1 1 1 1 1 1 4 1 1 1 • Plug • Plug • Plug, Concave • Plug, Concave • Plug, Cup Type • Pipe, Comp Water • Plug, Cup Type • Pin, Straight • Pin, Straight • Pin, Straight • Pin, Pipe • Pipe Water Return Comp. Pipe, Oil Return Assembly Pump, Oil Gasket, Oil Pump Bolt, Sems Gear, Oil Pump Drive Key, Feather Nut Serial Numbers/Notes > Change from previous revision 5 KUBOTA V2403-CR-T-E4B Serial No. All 2.1 Oil Pan 1 2 5 6 4 3 5 7 Item Part No. 1 2 3 4 5 6 7 4 Qty. 556916 1 4134178 556918 4134176 2500811 4134177 4198160 1 24 2 2 1 1 Description Serial Numbers/Notes Comp. Oil Pan O Ring Bolt, Flange Plug, Drain Gasket Filter, Oil Bolt, Flange > Change from previous revision 6 KUBOTA V2403-CR-T-E4B Serial No. All 3.1 Oil Dipstick and Guide 1 2 Item Part No. 1 2 3 Qty. 3 Description 4289870 1 Gauge, Eng. Oil 4111662 2812014 1 1 Guide, Gauge, Oil Plug, Oil Gauge Serial Numbers/Notes > Change from previous revision 7 KUBOTA V2403-CR-T-E4B Serial No. All 4.1 Cylinder Head 24 22 21 11 16 20 12 6 17 5 23 3 2 1 9 2 8 13 7 4 10 18 8 19 4 14 14 15 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. Qty. 4297138 1 552976 552977 552978 4289852 556927 4289807 4289806 556928 4198329 4198328 4198330 4198331 4198332 4297169 4289891 4297168 4134179 4134395 556930 556931 4289837 4289838 4289850 553028 4134385 553030 4289851 12 1 2 4 4 4 4 18 1 1 1 1 1 1 1 1 2 1 1 1 4 4 8 8 8 8 8 Description Serial Numbers/Notes Comp. Cylinder Head Plug, Cup Type Plug, Cup Type Plug Guide, Valve, Inlet Guide, Exhaust Valve Seat, Inlet Valve Seat, Exhaust Valve Bolt, Head, Cylinder Gasket, 1.20 mm Cylinder Head Gasket, 1.15 mm Cylinder Head Gasket, 1.25 mm Cylinder Head Gasket, 1.30 mm Cylinder Head Gasket, 1.35 mm Cylinder Head Hook, Engine, Rear Bolt, Sems Hook, Engine, Front Stud Nut, With Lock Washer Plug Washer, Seal Valve, Inlet Valve, Exhaust Spring, Valve Retainer, Valve Sp. Collet, Valve Spring Seal, Valve Stem Cap, Valve Set > Change from previous revision 9 KUBOTA V2403-CR-T-E4B Serial No. All 5.1 Rocker Arm Shaft 9 5 6 7 8 2 9 9 3 2 9 3 1 12 9 9 10 9 2 3 9 11 8 7 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. 6 5 2 4 Qty. Description 4159660 1 Shaft, Rocker Arm 553033 553037 4138201 553036 4297105 5002002 594338 5002804 4289853 4138207 4137828 4 3 1 2 2 2 2 8 8 8 4 Bracket, Rocker Arm Spring, Arm, Rocker Spring Pin Washer, R-arm. Shaft Washer, Plain Washer, Spring Lock Hex. Bolt Arm, Rocker, Assembly Screw, Adjusting Nut Bolt, Flange Serial Numbers/Notes > Change from previous revision 10 KUBOTA V2403-CR-T-E4B Serial No. All 6.1 Head Cover 7 3 8 6 5 2 1 4 10 9 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. 4297178 1 4134204 4145911 4134206 4297179 4145912 4297104 550407 4134208 4134209 1 1 1 1 1 4 4 1 10 Description Serial Numbers/Notes Cover, Assembly, Head, Cylinder Pipe, Water Return Cover, Breather O Ring, Breather Spacer, Breather Comp Valve, Breather Screw, Pan Head, Phill Washer, Spring Lock Gasket, Head Cover Bolt > Change from previous revision 11 KUBOTA V2403-CR-T-E4B Serial No. All 7.1 Gear Case 14 4 12 15 3 13 16 6 10 11 9 5 1 3 2 7 2 6 8 12 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. Qty. Description 4297170 1 Case, Gear, Comp 5001255 594369 4297171 4137901 4198240 4198361 4198161 552997 552998 594378 552999 4134624 550364 4134210 4134211 2 2 1 1 8 2 4 1 1 1 1 1 3 2 2 Plug Pin, Straight Gasket, Gear Case Bolt, Flange Bolt, Flange Bolt, Flange Bolt, Flange Spring Seat, Valve Ball Flange, Water Return Gasket, Return Flange Bolt, Sems Plug, Oil Filler O Ring Serial Numbers/Notes > Change from previous revision 13 KUBOTA V2403-CR-T-E4B Serial No. All 8.1 Main Bearing Case 7 5 6 9 4 8 2 1 17 3 18 14 16 19 15 13 11 19 12 10 19 14 KUBOTA V2403-CR-T-E4B Item ● ◆ ▲ ● ◆ ▲ ● ◆ ▲ ● ◆ ▲ ● ◆ ■1 2 3 3 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 15 15 16 17 18 18 18 19 Part No. Qty. Description 4134219 1 Assembly Brg. Case, Wheel 4134220 4134221 4134222 4134223 4134224 4134225 4134226 594331 594332 4289805 4134228 4134220 4134221 4134222 4134223 4134229 4134220 4134221 4134222 4134223 4134230 4134220 4134221 4134222 4134223 556944 2 1 1 1 1 1 1 8 8 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 3 • Bolt, Case, Brg • Metal, Std. Crankshaft Metal, -0.20 mm Crankshaft Metal, -0.40 mm Crankshaft Gasket, Bearing Case Cover, Bearing Case Gasket, Case Cover Bolt, Sems Bolt, Sems Seal, Oil Assembly Brg. Case, Main • Bolt, Case, Brg • Metal, Std. Crankshaft Metal, -0.20 mm Crankshaft Metal, -0.40 mm Crankshaft Assembly Brg. Case, Main • Bolt, Case, Brg • Metal, Std. Crankshaft Metal, -0.20 mm Crankshaft Metal, -0.40 mm Crankshaft Assembly Brg. Case, Main • Bolt, Case, Brg • Metal, Std. Crankshaft Metal, -0.20 mm Crankshaft Metal, -0.40 mm Crankshaft Bolt, Case, Brg 4198367 4198368 4198369 1 1 1 Kit Metal, STD Engine Kit Metal, -0.20mm/+0.20mm Engine Kit Metal, -0.40mm/+0.40mm Engine Serial Numbers/Notes STD Set -0.20mm Set -0.40mm Set STD Set -0.20mm Set -0.40mm Set STD Set -0.20mm Set -0.40mm Set STD Set -0.20mm Set -0.40mm Set Includes Items marked ● Includes Items marked ◆ Includes Items marked ■> Change from previous revision 15 KUBOTA V2403-CR-T-E4B Serial No. All 9.1 Piston and Crankshaft 2 11 12 10 1 4 3 4 9 5 6 21 8 21 7 14 22 20 13 15 18 17 23 19 16 16 22 KUBOTA V2403-CR-T-E4B Item ● ◆ ■● ◆ ■● ◆ ■● ◆ ■● ◆ ■1 1 2 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 21 21 21 22 22 22 23 Part No. Qty. Description Serial Numbers/Notes 4297235 4 Piston STD Set 4297236 4198379 4198380 556964 4159662 4198382 4198381 557331 556968 556969 556970 4289835 2500953 553095 4198236 4297253 4198165 4198172 556975 553088 594367 553089 4134242 4134243 4134244 4134245 4134246 4134247 4134248 4134249 4134250 4297251 4 4 4 4 8 4 4 8 4 4 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 Piston Ring, Piston, Assembly Ring, Piston, Assembly Pin, Piston Circlip, Int Rod, Connecting, Assembly • Bushing, Pin, Piston • Bolt, Rod, Connecting • Metal, Std. Crank Pin Metal, -0.20mm Crank Pin Metal, -0.40mm Set Crank Pin Crankshaft, Comp • Ball 1/4 • Bushing, Crankshaft Pin, Straight Gear. Crankshaft Feather Key Gear, Oil Pump Drive Oil Slinger Collar, Crankshaft O Ring Nut, Crankshaft Metal, Std. Crankshaft Metal, -0.20mm Crankshaft Metal, -0.40mm Set Crankshaft Metal, Std. Side Metal, +0.20mm Side Metal, +0.40mm Side Metal, Std. Side Metal, +0.20mm Side Metal, +0.40mm Side Seal, Oil +0.25mm Set STD Set +0.25mm Set 4198367 4198368 4198369 1 1 1 Kit Metal, STD Engine Kit Metal, -0.20mm/+0.20mm Engine Kit Metal, -0.40mm/+0.40mm Engine Torque to 40-45 Nm STD Set -0.20mm Set -0.40mm Set STD Set -0.20mm Set -0.40mm Set STD Set +0.20mm Set +0.40mm Set STD Set +0.20mm Set +0.40mm Set Includes Items marked ● Includes Items marked ◆ Includes Items marked ■> Change from previous revision 17 KUBOTA V2403-CR-T-E4B Serial No. All 10.1 Camshaft and Idle Gear 14 9 13 11 10 2 4 1 12 6 5 7 3 8 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty. Description 557322 8 Tappet 4198304 4289839 2500953 4134233 594374 553068 2811976 4297252 4297254 4289868 5003269 4134440 2811976 8 1 1 1 1 1 2 1 1 1 2 1 3 Rod, Push Assembly Camshaft • Ball 1/4 • Gear, Camshaft • Key, Feather • Stopper, Camshaft Bolt, Flange Gear, Comp, Idle • Bushing, Idle Gear Collar, Idle Gear Bolt, Flange Shaft, Idle Gear Bolt, Flange Serial Numbers/Notes > Change from previous revision 18 KUBOTA V2403-CR-T-E4B Serial No. All 11.1 Flywheel Housing 8 9 10 3 7 6 1 5 2 14 12 4 11 9 13 15 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. 4297192 1 4198239 4198377 4297172 4297201 4137820 557332 594338 5002002 4134252 4198229 4297100 594337 4251684 550395 1 6 1 1 1 1 1 2 11 1 1 1 1 1 Description Serial Numbers/Notes Flywheel, Comp • Gear, Ring Bolt, Flywheel Housing, Comp, Flywheel • Bracket, Sensor • Bolt, Flange Cover Hex. Bolt Washer, Spring Lock Bolt Assembly Starter Bolt, Stud Bolt, Sems Nut, Flange Hex. Nut See 12.1 for Service Parts > Change from previous revision 19 KUBOTA V2403-CR-T-E4B Serial No. All 12.1 Starter Breakdown 1 28 15 16 18 23 2 20 23 14 5 17 24 4 26 6 27 12 11 9 25 10 3 22 21 19 8 13 20 7 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. Qty. Description 4198229 1 Assembly Starter 4198216 4198130 4198215 4198222 557892 4198214 5001307 557902 557903 2810751 4198219 4198213 4198218 4198221 4198217 4289803 4289804 4198224 4198220 557904 557905 5003288 4198201 5001183 557912 557913 4198223 1 1 1 1 1 1 1 5 1 1 1 1 1 1 4 4 2 2 2 1 1 2 1 1 1 1 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • Serial Numbers/Notes Yoke Assembly Switch, Magnetic Armature Bearing Bearing Clutch, Over Running Gear, Pinion Roller Retainer Gear Gear Frame, Drive End Frame, End Holder, Brush Spring Spring, Brush Brush, Kit Screw, Pan Hd Bolt, Through Ball Spring O-ring Pipe, Drain Nut, Hexagon Nut, Hexagon Cord, Stop Solenoid Screw, Pan Hd > Change from previous revision 21 KUBOTA V2403-CR-T-E4B Serial No. All 13.1 Fuel Camshaft 2 7 8 3 5 6 4 1 Item Part No. 1 2 3 4 5 6 7 8 Qty. Description 4297180 1 Assembly Camshaft, Fuel 4198383 4297149 4297108 4297142 4198372 4297141 4289798 1 1 1 1 1 1 3 Bearing, Ball Gear, Supply Pump Feather Key Wheel Brg, Ball Stopper, F-camshaft Bolt, Sems Serial Numbers/Notes > Change from previous revision 22 KUBOTA V2403-CR-T-E4B Serial No. All 14.1 Injection Pump 2 3 7 3 1 4 3 3 2 5 6 Item Part No. 1 2 3 4 5 6 7 Qty. 4297266 4297167 4297146 4297115 557366 4297114 4297265 Description Serial Numbers/Notes Pump, Assembly Fuel 2 4 1 3 1 1 Eye Bolt Gasket O Ring Bolt, Flange Pipe Hose, Fuel See 15.1 for other end of hose. > Change from previous revision 23 KUBOTA V2403-CR-T-E4B Serial No. All 15.1 Supply Pump 6 2 3 4 4 9 8 4 4 8 1 7 7 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. 5 Description 4297196 1 Assembly Pump, Supply 4297165 4297166 4297148 4297150 4297160 4297163 4137803 4297265 1 1 4 1 2 2 2 1 Eye Bolt Eye Bolt Gasket Gasket, Pump Bolt, Flange Stud Nut, Flange Hose, Fuel Serial Numbers/Notes See 14.1for other end of hose > Change from previous revision 24 KUBOTA V2403-CR-T-E4B Serial No. All 16.1 Common Rail 2 3 6 1 3 5 4 Item Part No. 1 2 3 4 5 6 Qty. Description 4297195 1 Comp. Pipe 4297164 4297148 4297197 4137992 2811976 1 2 1 2 1 Eye Bolt Gasket Assembly Rail, Common Bolt, Flange Bolt, Flange Serial Numbers/Notes > Change from previous revision 25 KUBOTA V2403-CR-T-E4B Serial No. All 17.1 Injection Pipe 11 10 11 10 9 8 9 7 6 5 1 4 3 2 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 4297199 1 Pipe, Injection 4297154 554054 554055 550401 4297155 4297156 4297157 554054 554055 550401 1 1 1 1 1 1 1 2 2 2 Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, Sems, Pan Head Pipe, Injection Pipe, Injection Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, Sems, Pan Head Serial Numbers/Notes > Change from previous revision 26 KUBOTA V2403-CR-T-E4B Serial No. All 18.1 Injectors and Glow Plugs 1 1 2 10 7 1 10 6 7 1 6 7 10 10 1 1 7 8 3 4 3 6 5 3 4 4 3 8 6 9 8 5 5 4 5 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. Description 4297143 1 Assembly Tube 4297109 4297198 4297153 4251732 4297151 4297152 4289844 4297159 5001152 1 4 4 4 4 4 4 1 4 Clamp, Hose Assembly Injector O Ring Gasket Clamp, Injector Assembly Bolt Glow Plug Cord, Glow Plug Nut, Flange Serial Numbers/Notes > Change from previous revision 27 KUBOTA V2403-CR-T-E4B Serial No. All 19.1 Fuel Filter and Water Separator 4 3 1 6 2 5 9 7 10 10 11 8 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 4280171 1 Filter, Assembly, Fuel 4297144 4297147 4297145 4297133 4280212 4297126 4297128 2501172 4138107 4138103 1 1 1 1 1 1 1 4 8 4 • Base, Filter • • O Ring • • Plug • Filter, Cartridge Assembly, Water Separator • Element, Filter • Switch, Assembly Joint, Swivel Gasket Bolt, Connect. Serial Numbers/Notes > Change from previous revision 28 KUBOTA V2403-CR-T-E4B Serial No. All 20.1 Belt 5 6 8 2 1 9 4 7 3 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. Description 5000938 1 Alternator, Assembly 4134319 4289799 4134321 550395 834287 4134322 594374 4297258 1 1 1 1 1 1 1 1 Stay, Dynamo Bolt, Flange Bolt, W Sems Hex. Nut Washer, Spring Lock Pulley, Fan Drive Key, Feather Belt, V Serial Numbers/Notes See 21.1 for Service Parts > Change from previous revision 29 KUBOTA V2403-CR-T-E4B Serial No. All 21.1 Alternator Breakdown 1 6 5 4 20 12 10 7 22 28 11 8 21 16 25 9 27 15 18 24 3 17 23 2 19 26 14 29 30 13 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty. Description 5000938 1 Alternator, Assembly 5002415 557948 4134327 557951 4134328 4134329 5001210 557956 557957 557958 N/S 4134332 5002916 4134337 557963 557964 557965 557966 557967 557968 557969 557970 557971 557972 2810355 4134341 557949 4134331 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 2 2 2 6 1 3 2 2 1 1 1 1 1 • • • • • • • • • • • • • • • • • • • • • • • • • • • • Serial Numbers/Notes Pulley, Alternator Nut Rotor • Cover, Bearing • Brg, Ball Frame, Drive End • Plate, Retainer • Screw, Rd Hd • Bolt, Through • Brg, Ball • Stator Cover, End Assembly Rectifier Bushing, Insulation Holder, Brush • Brush • Spring, Brush Screw, Rd Hd Screw, Rd Hd Screw, Rd Hd Bolt Nut Bolt Nut Assembly Regulator Clamp, Cord Collar Frame, End > Change from previous revision 31 KUBOTA V2403-CR-T-E4B Serial No. All 22.1 Water Flange and Thermostat 13 15 11 12 14 3 4 2 7 10 1 9 5 8 6 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. Description 4297119 1 Comp. Flange, Water 4198241 4134362 4134363 4134364 4113985 553024 4134365 550398 5002002 4134369 4134370 594334 4289863 4134361 1 2 1 1 2 1 1 1 1 1 1 2 1 1 • Plug • Bolt, Flange • Bolt, Flange Gasket, Flange, Water Bolt, Sems Stud Bolt Hex. Nut Washer, Spring Lock Cover, Thermostat Gasket, Thermostat Bolt, Sems Assembly Thermostat Plug Serial Numbers/Notes > Change from previous revision 32 KUBOTA V2403-CR-T-E4B Serial No. All 23.1 Water Pipe 9 7 8 10 6 10 5 6 1 4 2 3 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. Description 4297228 1 Comp. Pipe, Water Return 4297246 4198233 4198166 4297247 4134368 4297245 4198166 4297112 4138249 1 1 1 1 2 1 1 1 2 Hose Clamp, Hose Clamp, Hose Hose Band, Hose Tube Clamp, Hose Clamp, Hose Bolt, Flange Serial Numbers/Notes > Change from previous revision 33 KUBOTA V2403-CR-T-E4B Serial No. All 24.1 Water Pump 10 12 4 13 5 8 3 6 14 16 9 7 11 15 34 1/2 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. Qty. Description 4198319 1 Assembly Pump, Water 4134374 4198211 4134375 4198323 4134377 557975 4134378 594332 4134379 557366 5002002 550398 4198228 4134384 4134383 1 1 1 1 1 1 1 2 1 6 1 1 1 4 1 • Body, Water Pump • Bearing • Impeller, Water Pump • Assembly Seal, Mechanical • Flange, Pump, Water Shaft • Pipe, Water Return Gasket, Water Pump Bolt, Sems Bolt, Stud Bolt, Flange Washer, Spring Lock Hex. Nut Pulley, Fan Bolt, Flange Collar, Fan Serial Numbers/Notes > Change from previous revision 35 KUBOTA V2403-CR-T-E4B Serial No. All 25.1 Inlet Manifold 10 9 8 7 10 1 11 2 9 3 6 4 5 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 4297230 1 Assembly Manifold, Inlet 4297249 4297106 4297140 4137820 4138218 4297101 4297213 4297139 4134363 4297217 1 1 1 4 2 1 1 2 4 1 • Plug • Gasket Gasket, In-manifold Bolt, Flange Bolt, Flange Bolt, Flange Flange, Inlet Gasket, Inlet Flange Bolt, Flange Assembly Throttle Valve Serial Numbers/Notes > Change from previous revision 36 KUBOTA V2403-CR-T-E4B Serial No. All 26.1 Inlet Pipe 7 5 6 3 1 4 2 Item Part No. 1 2 3 4 5 6 7 Qty. Description 4297218 1 Tube, Inlet Turbo 4297120 4297259 4297263 4297219 4297261 5003607 1 1 1 1 1 1 Pipe, Breather Clamp 1 Clamp, Hose Hose, Inlet Clamp, Hose Band, Pipe Serial Numbers/Notes > Change from previous revision 37 KUBOTA V2403-CR-T-E4B Serial No. All 27.1 Exhaust Manifold 4 2 1 3 4 5 5 5 Item Part No. 1 2 3 4 5 Qty. Description 4297220 1 Manifold, Exhaust 4297231 4297229 4297248 4297135 1 1 7 8 Gasket, Ex-manifold Stud Stud Nut, Flange Serial Numbers/Notes > Change from previous revision 38 KUBOTA V2403-CR-T-E4B Serial No. All 28.1 Turbo Charger 5 6 1 4 7 3 2 Item Part No. 1 2 3 4 5 6 7 Qty. Description 4297233 1 Assembly Turbo Charger 4134401 4297134 4297135 4297221 4134406 594334 1 4 4 1 1 4 Gasket Stud Nut, Flange Flange, Muffler Gasket Bolt, Sems Serial Numbers/Notes > Change from previous revision 39 KUBOTA V2403-CR-T-E4B Serial No. All 29.1 EGR Valve 2 5 3 7 1 8 9 4 3 6 10 2 11 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 4297234 1 Comp. Pipe, EGR 4297238 4137820 4297112 4297117 4297237 4134384 4251778 4138249 4297116 4134368 2 4 1 1 1 4 1 2 1 1 Gasket, EGR Cooler Bolt, Flange Clamp, Hose Valve, Assembly, EGR Gasket, EGR Valve Bolt, Flange Valve, Lead Bolt, Flange Hose Band, Hose Serial Numbers/Notes > Change from previous revision 40 KUBOTA V2403-CR-T-E4B Serial No. All 30.1 EGR Cooler 3 12 11 10 2 11 9 1 5 8 4 6 7 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. Description 4297241 1 Comp. Cooler, EGR 4297242 2811976 4297238 2811976 4297210 4134368 5003612 4297243 4297244 5003612 4251767 1 1 1 2 1 1 1 1 1 2 1 Stay, EGR Cooler Bolt, Flange Gasket, EGR Cooler Bolt, Flange Hose Band, Hose Clamp, Hose Hose Pipe Clamp, Hose O Ring Serial Numbers/Notes > Change from previous revision 41 KUBOTA V2403-CR-T-E4B Serial No. All 31.1 Diesel Particulate Filter (DPF) 2 6 4 1 9 5 6 3 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. Description 4297191 1 Catalyst, Kit, Doc 4297182 4297223 4297118 4297182 4297250 4134436 594343 4137803 1 1 1 2 2 1 4 4 • Gasket, DPF Filter, Kit, DPF • Body, DPF Outlet • Gasket, DPF Bracket Gasket, Muffler Bolt, Stud Nut, Flange 8 7 Serial Numbers/Notes Includes Item 2 > Change from previous revision 42 KUBOTA V2403-CR-T-E4B Serial No. All 32.1 Illustration Description Illustration Description 2 3 7 5 6 8 2 7 6 5 8 4 1 Item Part No. 1 2 3 4 5 6 7 8 Qty. Description 4297187 1 Bracket, DPF 4297188 4297189 4297190 4251688 4137992 4297211 4297260 1 1 1 8 4 4 4 Bracket, DPF Stay, DPF Stay, DPF Bolt, Flange Bolt, Flange Bolt, Flange Washer Serial Numbers/Notes > Change from previous revision 43 KUBOTA V2403-CR-T-E4B Serial No. All 33.1 DPF Sensors 5 4 3 2 1 Item Part No. 1 2 3 4 5 Qty. Description 4297129 1 Sensor, Thermo, 0 4297130 4297183 4297132 5003269 1 1 1 2 Sensor, Thermo, 1 Sensor Temperature Sensor, Pressure Bolt, Flange Serial Numbers/Notes > Change from previous revision 44 KUBOTA V2403-CR-T-E4B Serial No. All 34.1 DPF Pressure Pipes 3 6 7 5 4 6 2 6 3 3 Item Part No. 1 2 3 4 5 6 7 Qty. 1 Description 4297184 1 Pipe, Comp. Pressure 4297185 4138249 4297186 4297222 4297110 4297111 1 3 1 1 3 1 Pipe, Comp. Pressure Bolt, Flange Tube, Pressure, 1 Tube, Pressure Clamp, Hose Clamp, Hose Serial Numbers/Notes > Change from previous revision 45 KUBOTA V2403-CR-T-E4B Serial No. All 35.1 Oil Separator 6 1 8 6 7 8 3 9 13 11 5 2 4 3 5 12 10 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty. Description 4297173 1 Assembly Separator 4297174 557366 4297175 4297112 5003612 4297227 4138249 4297214 4297113 4297215 4297216 4198166 1 5 1 2 2 2 3 1 1 1 1 1 Bracket, Separator Bolt, Flange Tube, Oil Return Clamp, Hose Clamp, Hose Clamp, Hose Bolt, Flange Bracket Clamp, Hose Tube, Oil Separator Tube, Oil Separator Clamp, Hose Serial Numbers/Notes > Change from previous revision 46 KUBOTA V2403-CR-T-E4B Serial No. All 36.1 Oil Separator Breakdown 3 1 4 2 Item Part No. 1 2 3 4 Qty. Description 4297173 1 Assembly Separator N/S 4297137 4297136 1 1 1 • • • Serial Numbers/Notes Base, Separator Element, Kit • O Ring > Change from previous revision 47 KUBOTA V2403-CR-T-E4B Serial No. All 37.1 Turbo Charger Oil Pipe 4 5 1 7 8 6 12 11 10 3 2 11 9 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. Description 4297224 1 Pipe, Comp, Oil 4297257 4138246 4297124 4251799 4297225 4138248 4138249 4134421 4297125 5003612 4297255 1 1 1 1 1 1 2 1 1 2 1 Bolt, Connect. Gasket Bolt, Eye Joint Gasket Comp. Pipe, Oil Gasket Bolt, Flange Pipe, Oil Tube, Oil Clamp, Hose Clamp, Pipe Serial Numbers/Notes > Change from previous revision 48 KUBOTA V2403-CR-T-E4B Serial No. All 38.1 Oil Cooler 4 5 6 12 1 10 11 9 7 2 3 8 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. 13 Qty. Description 4297121 1 Cooler, Oil, Assembly 4297122 4198164 4134429 4134368 2501011 4297193 2501011 2501011 4297194 4138249 4134212 4297123 1 1 1 1 1 1 1 1 1 1 1 1 • Packing Roller Pin Hose, Oil Cooler Band, Hose Band, Pipe Hose, Oil Cooler Band, Pipe Band, Pipe Clamp Bolt, Flange Connector Collar Serial Numbers/Notes > Change from previous revision 49 KUBOTA V2403-CR-T-E4B Serial No. All 39.1 Engine Sensors 5 6 4 2 1 10 9 3 8 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. 7 Description 4297158 1 Sensor 557366 4297200 557366 4297240 5003269 554018 4297239 4297262 4297107 1 1 1 1 1 1 1 1 1 Bolt, Flange Sensor Bolt, Flange Sensor, Boost Bolt, Flange Switch, Oil Adapter Sensor, Water Temp. O Ring Serial Numbers/Notes > Change from previous revision 50 KUBOTA V2403-CR-T-E4B Serial No. All 40.1 Injector and DPF Wire Harness 1 2 Item Part No. 1 2 Qty. Description 4297203 1 Harness, Injector Wire 4297204 1 Harness, DPF Wire Serial Numbers/Notes > Change from previous revision 51 KUBOTA V2403-CR-T-E4B Serial No. All 41.1 Engine Wire Harness 1 Item Part No. 1 4297202 Qty. 1 Description Serial Numbers/Notes Harness, Engine Wire > Change from previous revision 52 KUBOTA V2403-CR-T-E4B Serial No. All 42.1 Wire Harness Brackets 7 2 4 11 7 5 12 2 3 6 2 1 8 2 10 9 7 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. Description 4297208 1 Bracket, Connector 4297102 4297264 4297181 4198321 594360 2811976 4297205 4297226 4297206 4297207 4297209 7 1 1 1 1 9 1 1 1 1 1 Bolt, Flange Clip Cover, Fuel Camshaft Gasket Cir-clip, External Bolt, Flange Bracket, Connector Bracket, Connector Bracket, Wire Harness 3 Bracket, Connector Bracket, Connector Serial Numbers/Notes > Change from previous revision 53 KUBOTA V2403-CR-T-E4B Serial No. All 43.1 Loose Components 3 4 16 13 6 15 2 12 11 14 8 1 7 5 7 9 22 17 20 19 21 54 18 10 KUBOTA V2403-CR-T-E4B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. Qty. Description 4134436 1 Gasket, Muffler 557367 557984 2500815 557370 557371 553914 557374 4271134 4277151 4113986 4136120 4133240 4133241 4133242 4183634 4297148 4297146 4266170 4297131 4297177 4297103 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 2 1 1 1 2 Tank, Assembly, Reserve • Cap • Packing • Pipe, Water Over Flow • Pipe, Water Over Flow • Clip, Pipe Stay, Reserve Tank Relay Assembly ECU Filter, Cartridge, Oil Adapter, Oil Filter Plug, Oil Filter O-ring O Ring Base, Oil Filter Gasket Gasket Sensor, Assembly • Sensor, Air Flow • Pipe, Air Flow • Screw, Pan Head, Phill Serial Numbers/Notes Main Relay and Starter Relay > Change from previous revision 55 INDEX 2500811.........................6 2500815.......................55 2500877.........................5 2500953.................17, 18 2501011.......................49 2501172.......................28 2810355.......................31 2810751.......................21 2811976.... 18, 25, 41, 53 2812014.........................7 4111662.........................7 4113985.......................32 4113986.......................55 4133240.......................55 4133241.......................55 4133242.......................55 4134170.........................5 4134176.........................6 4134177.........................6 4134178.........................6 4134179.........................9 4134204.......................11 4134206.......................11 4134208.......................11 4134209.......................11 4134210.......................13 4134211.......................13 4134212.......................49 4134218.........................5 4134219.......................15 4134220.......................15 4134221.......................15 4134222.......................15 4134223.......................15 4134224.......................15 4134225.......................15 4134226.......................15 4134228.......................15 4134229.......................15 4134230.......................15 4134233.......................18 4134242.......................17 4134243.......................17 4134244.......................17 4134245.......................17 4134246.......................17 4134247.......................17 4134248.......................17 4134249.......................17 4134250.......................17 4134252.......................19 4134319.......................29 4134321.......................29 4134322.......................29 4134327.......................31 4134328.......................31 56 4134329.......................31 4134331.......................31 4134332.......................31 4134337.......................31 4134341.......................31 4134361.......................32 4134362.......................32 4134363................ 32, 36 4134364.......................32 4134365.......................32 4134368.... 33, 40, 41, 49 4134369.......................32 4134370.......................32 4134374.......................35 4134375.......................35 4134377.......................35 4134378.......................35 4134379.......................35 4134383.......................35 4134384................ 35, 40 4134385.........................9 4134395.........................9 4134401.......................39 4134406.......................39 4134421.......................48 4134429.......................49 4134436................ 42, 55 4134440.......................18 4134624.......................13 4136120.......................55 4137803................ 24, 42 4137820.......... 19, 36, 40 4137828.......................10 4137901.......................13 4137992................ 25, 43 4138103.......................28 4138107.......................28 4138201.......................10 4138207.......................10 4138218.......................36 4138246.......................48 4138248.......................48 4138249... 33, 40, 45, 46, 48, ..................49 4145911.......................11 4145912.......................11 4159660.......................10 4159662.......................17 4183634.......................55 4198130.......................21 4198160.........................6 4198161.......................13 4198164.......................49 4198165.......................17 4198166................ 33, 46 4198172.......................17 4198174 ........................ 5 4198201 ...................... 21 4198211 ...................... 35 4198213 ...................... 21 4198214 ...................... 21 4198215 ...................... 21 4198216 ...................... 21 4198217 ...................... 21 4198218 ...................... 21 4198219 ...................... 21 4198220 ...................... 21 4198221 ...................... 21 4198222 ...................... 21 4198223 ...................... 21 4198224 ...................... 21 4198226 ........................ 5 4198228 ...................... 35 4198229 ................ 19, 21 4198233 ...................... 33 4198236 ...................... 17 4198239 ...................... 19 4198240 ...................... 13 4198241 ...................... 32 4198304 ...................... 18 4198319 ...................... 35 4198321 ...................... 53 4198323 ...................... 35 4198328 ........................ 9 4198329 ........................ 9 4198330 ........................ 9 4198331 ........................ 9 4198332 ........................ 9 4198361 ...................... 13 4198367 ................ 15, 17 4198368 ................ 15, 17 4198369 ................ 15, 17 4198372 ...................... 22 4198377 ...................... 19 4198379 ...................... 17 4198380 ...................... 17 4198381 ...................... 17 4198382 ...................... 17 4198383 ...................... 22 4251684 ...................... 19 4251688 ...................... 43 4251732 ...................... 27 4251767 ...................... 41 4251778 ...................... 40 4251799 ...................... 48 4266170 ...................... 55 4271134 ...................... 55 4277151 ...................... 55 4280171 ...................... 28 4280212 ...................... 28 4289798 ...................... 22 4289799 ...................... 29 4289803 ...................... 21 4289804 ...................... 21 4289805 ...................... 15 4289806 ........................ 9 4289807 ........................ 9 4289835 ...................... 17 4289837 ........................ 9 4289838 ........................ 9 4289839 ...................... 18 4289844 ...................... 27 4289850 ........................ 9 4289851 ........................ 9 4289852 ........................ 9 4289853 ...................... 10 4289863 ...................... 32 4289868 ...................... 18 4289870 ........................ 7 4289891 ........................ 9 4297100 ...................... 19 4297101 ...................... 36 4297102 ...................... 53 4297103 ...................... 55 4297104 ...................... 11 4297105 ...................... 10 4297106 ...................... 36 4297107 ...................... 50 4297108 ...................... 22 4297109 ...................... 27 4297110 ...................... 45 4297111 ...................... 45 4297112 ..........33, 40, 46 4297113 ...................... 46 4297114 ...................... 23 4297115 ...................... 23 4297116 ...................... 40 4297117 ...................... 40 4297118 ...................... 42 4297119 ...................... 32 4297120 ...................... 37 4297121 ...................... 49 4297122 ...................... 49 4297123 ...................... 49 4297124 ...................... 48 4297125 ...................... 48 4297126 ...................... 28 4297128 ...................... 28 4297129 ...................... 44 4297130 ...................... 44 4297131 ...................... 55 4297132 ...................... 44 4297133 ...................... 28 4297134 ...................... 39 4297135 ................ 38, 39 4297136 ...................... 47 4297137 ...................... 47 4297138 ........................ 9 INDEX 4297139...................... 36 4297140...................... 36 4297141...................... 22 4297142...................... 22 4297143...................... 27 4297144...................... 28 4297145...................... 28 4297146................ 23, 55 4297147...................... 28 4297148.......... 24, 25, 55 4297149...................... 22 4297150...................... 24 4297151...................... 27 4297152...................... 27 4297153...................... 27 4297154...................... 26 4297155...................... 26 4297156...................... 26 4297157...................... 26 4297158...................... 50 4297159...................... 27 4297160...................... 24 4297163...................... 24 4297164...................... 25 4297165...................... 24 4297166...................... 24 4297167...................... 23 4297168........................ 9 4297169........................ 9 4297170...................... 13 4297171...................... 13 4297172...................... 19 4297173................ 46, 47 4297174...................... 46 4297175...................... 46 4297176........................ 5 4297177...................... 55 4297178...................... 11 4297179...................... 11 4297180...................... 22 4297181...................... 53 4297182...................... 42 4297183...................... 44 4297184...................... 45 4297185...................... 45 4297186...................... 45 4297187...................... 43 4297188...................... 43 4297189...................... 43 4297190...................... 43 4297191...................... 42 4297192...................... 19 4297193...................... 49 4297194...................... 49 4297195...................... 25 4297196...................... 24 4297197 ...................... 25 4297198 ...................... 27 4297199 ...................... 26 4297200 ...................... 50 4297201 ...................... 19 4297202 ...................... 52 4297203 ...................... 51 4297204 ...................... 51 4297205 ...................... 53 4297206 ...................... 53 4297207 ...................... 53 4297208 ...................... 53 4297209 ...................... 53 4297210 ...................... 41 4297211 ...................... 43 4297212 ........................ 5 4297213 ...................... 36 4297214 ...................... 46 4297215 ...................... 46 4297216 ...................... 46 4297217 ...................... 36 4297218 ...................... 37 4297219 ...................... 37 4297220 ...................... 38 4297221 ...................... 39 4297222 ...................... 45 4297223 ...................... 42 4297224 ...................... 48 4297225 ...................... 48 4297226 ...................... 53 4297227 ...................... 46 4297228 ...................... 33 4297229 ...................... 38 4297230 ...................... 36 4297231 ...................... 38 4297233 ...................... 39 4297234 ...................... 40 4297235 ...................... 17 4297236 ...................... 17 4297237 ...................... 40 4297238 ................ 40, 41 4297239 ...................... 50 4297240 ...................... 50 4297241 ...................... 41 4297242 ...................... 41 4297243 ...................... 41 4297244 ...................... 41 4297245 ...................... 33 4297246 ...................... 33 4297247 ...................... 33 4297248 ...................... 38 4297249 ...................... 36 4297250 ...................... 42 4297251 ...................... 17 4297252 ...................... 18 4297253 ...................... 17 4297254 ...................... 18 4297255 ...................... 48 4297256 ........................ 5 4297257 ...................... 48 4297258 ...................... 29 4297259 ...................... 37 4297260 ...................... 43 4297261 ...................... 37 4297262 ...................... 50 4297263 ...................... 37 4297264 ...................... 53 4297265 ................ 23, 24 4297266 ...................... 23 5000938 ................ 29, 31 5001152 ...................... 27 5001183 ...................... 21 5001210 ...................... 31 5001255 ...................... 13 5001307 ...................... 21 5001308 ........................ 5 5002002 ....10, 19, 32, 35 5002415 ...................... 31 5002804 ...................... 10 5002916 ...................... 31 5003269 ..........18, 44, 50 5003288 ...................... 21 5003607 ...................... 37 5003612 ..........41, 46, 48 550364 ........................ 13 550395 .................. 19, 29 550398 .................. 32, 35 550401 ........................ 26 550407 ........................ 11 550423 .......................... 5 550427 .......................... 5 552950 .......................... 5 552951 .......................... 5 552952 .......................... 5 552953 .......................... 5 552954 .......................... 5 552976 .......................... 9 552977 .......................... 9 552978 .......................... 9 552997 ........................ 13 552998 ........................ 13 552999 ........................ 13 553024 ........................ 32 553028 .......................... 9 553030 .......................... 9 553033 ........................ 10 553036 ........................ 10 553037 ........................ 10 553068 ........................ 18 553088 ........................ 17 553089 ........................ 17 553095 ........................ 17 553842 ..........................5 553914 ........................55 554018 ........................50 554054 ........................26 554055 ........................26 556915 ..........................5 556916 ..........................6 556918 ..........................6 556927 ..........................9 556928 ..........................9 556930 ..........................9 556931 ..........................9 556944 ........................15 556964 ........................17 556968 ........................17 556969 ........................17 556970 ........................17 556975 ........................17 557322 ........................18 557331 ........................17 557332 ........................19 557366 ..... 23, 35, 46, 50 557367 ........................55 557370 ........................55 557371 ........................55 557374 ........................55 557892 ........................21 557902 ........................21 557903 ........................21 557904 ........................21 557905 ........................21 557912 ........................21 557913 ........................21 557948 ........................31 557949 ........................31 557951 ........................31 557956 ........................31 557957 ........................31 557958 ........................31 557963 ........................31 557964 ........................31 557965 ........................31 557966 ........................31 557967 ........................31 557968 ........................31 557969 ........................31 557970 ........................31 557971 ........................31 557972 ........................31 557975 ........................35 557984 ........................55 594331 ........................15 594332 ..................15, 35 594334 ..................32, 39 594337 ........................19 594338 ..................10, 19 57 INDEX 594343.........................42 594360.........................53 594367.........................17 594369.....................5, 13 594370...........................5 594374...................18, 29 594378.........................13 834287.........................29 58 INDEX 59 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support. When Performance Matters.™ Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273 www.Jacobsen.com 800-848-1636 1.1 ..............................Crankcase ................................................................................................................................................ 4 2.1 ..............................Oil Pan ...................................................................................................................................................... 6 3.1 ..............................Oil Dipstick and Guide ............................................................................................................................ 7 4.1 ..............................Cylinder Head .......................................................................................................................................... 8 5.1 ..............................Rocker Arm Shaft .................................................................................................................................. 10 6.1 ..............................Head Cover ............................................................................................................................................ 11 7.1 ..............................Gear Case............................................................................................................................................... 12 8.1 ..............................Main Bearing Case ................................................................................................................................ 14 9.1 ..............................Piston and Crankshaft .......................................................................................................................... 16 10.1 ............................Camshaft and Idle Gear ........................................................................................................................ 18 11.1 ............................Flywheel Housing.................................................................................................................................. 19 12.1 ............................Starter Breakdown ................................................................................................................................ 20 13.1 ............................Fuel Camshaft........................................................................................................................................ 22 14.1 ............................Injection Pump....................................................................................................................................... 23 15.1 ............................Supply Pump ......................................................................................................................................... 24 16.1 ............................Common Rail ......................................................................................................................................... 25 17.1 ............................Injection Pipe ......................................................................................................................................... 26 18.1 ............................Injectors and Glow Plugs ..................................................................................................................... 27 19.1 ............................Fuel Filter and Water Separator ........................................................................................................... 28 20.1 ............................Belt.......................................................................................................................................................... 29 21.1 ............................Alternator Breakdown........................................................................................................................... 30 22.1 ............................Water Flange and Thermostat.............................................................................................................. 32 23.1 ............................Water Pipe.............................................................................................................................................. 33 24.1 ............................Water Pump ........................................................................................................................................... 34 25.1 ............................Inlet Manifold ......................................................................................................................................... 36 26.1 ............................Inlet Pipe ................................................................................................................................................ 37 27.1 ............................Exhaust Manifold................................................................................................................................... 38 28.1 ............................Turbo Charger ....................................................................................................................................... 39 29.1 ............................EGR Valve .............................................................................................................................................. 40 30.1 ............................EGR Cooler ............................................................................................................................................ 41 31.1 ............................Diesel Particulate Filter (DPF) .............................................................................................................. 42 32.1 ............................Illustration Description ......................................................................................................................... 43 33.1 ............................DPF Sensors .......................................................................................................................................... 44 34.1 ............................DPF Pressure Pipes .............................................................................................................................. 45 35.1 ............................Oil Separator.......................................................................................................................................... 46 36.1 ............................Oil Separator Breakdown ..................................................................................................................... 47 37.1 ............................Turbo Charger Oil Pipe ......................................................................................................................... 48 38.1 ............................Oil Cooler ............................................................................................................................................... 49 39.1 ............................Engine Sensors ..................................................................................................................................... 50 40.1 ............................Injector and DPF Wire Harness............................................................................................................ 51 41.1 ............................Engine Wire Harness ............................................................................................................................ 52 42.1 ............................Wire Harness Brackets ......................................................................................................................... 53 43.1 ............................Loose Components............................................................................................................................... 54
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