plants - Barilla Group

plants
plants
Barilla products are made in 30 production sites in nine countries:
• plants: 9 in Italy and 12 abroad.
• mills: 4 in Italy and 1 abroad.
• plants with mill: 1 in Italy and 3 abroad.
In October 2012, a new sauces plant was opened in Rubbiano (Parma), with a production
capacity of 60,000 tons/year.
GERMANY
USA
SWEDEN
RUSSIA
FRANCE
TURKEY
ITALY
GREECE
MEXICO
SALES OFFICES
On the cover, the inauguration of the new sauce plant
in Rubbiano (8 October 2012).
SALES OFFICES
AND PRODUCTION SITES
plants
AMES (IOWA, USA)
ASCOLI PICENO
Year of construction: 1998
Year of construction: 1982
Total area
566.549 m2 (covered: 53.148 m2)
Production capacity
122,000 tons/year (380 tons/day)
Production lines: 4
Production technologies
long and short pasta
Average daily production by category
156 tons of long pasta
172 tons of short pasta
Brand
Barilla
Number of shapes currently produced
33 (22 of short pasta, 11 of long pasta)
Total employees (annual average, including mill): 158
Total area
105,000 m2 (covered: 25,000 m2)
Production capacity
58,995 tons/year (197 tons/day)
Production lines: 6
Production technologies
biscuits, snacks, white bread
Average daily production by category
12 tons of cookies
27 tons of snacks
55 tons of soft bread
Brands
Mulino Bianco and Pavesi
Number of products: 21
Total employees (annual average, including seasonal
workers): 220
AVON (NEW YORK, USA)
CASTIGLIONE DELLE STIVIERE (Mantua)
Year of construction: 2006
Year of construction: 1970 (owned by Barilla since 1987)
Total area
200,000 m2 (covered: 32,000 m2)
Production capacity
106,000 tons/year (330 tons/day)
Production lines: 4
Production technologies
long and short pasta
Average daily production by category
130 tons of long pasta
165 tons of short pasta
Brand
Barilla
Number of shapes currently produced
32 (24 of short pasta, 8 of long pasta)
Total employees (annual average): 124
Total area
300,000 m2 (covered: 55,800 m2)
Production capacity
105,000 tons/year (350 tons/day)
Production lines: 11
Production technologies
biscuits, crackers, rolls, cakes, snack bars
Average daily production by category
218 tons of cookies
3 tons of snack bars
30 tons of crackers
Brands
Mulino Bianco, Pavesi, Alixir, Wasa
Number of products: 44
Total employees (annual average, including seasonal
workers): 403
PLANTS
CREMONA
FOGGIA
Year of construction: 1974 (owned by Barilla since 1993)
Year of construction: 1970 (owned by Barilla since 1983)
Total area
250,000 m2 (covered: 59,000 m2)
Production capacity
75,517 tons/year (252 tons/day)
Production lines: 7
Production technologies
snacks, bread, rolls, cakes
Average daily production by category
79 tons of soft bread
42 tons of mini cakes
6.3 tons of cake
2 tons of soft snacks
Brand
Mulino Bianco
Number of products: 29
Total employees (annual average, including seasonal
workers): 315
Total area
400,000 m2 (covered: 50,000 m2)
Production capacity
240,000 tons/year (700 tons/day)
Production lines: 9
Production technologies
semolina pasta; long, hollow, short, sheets, soup pasta
Average daily production
1,200,000 packs, of which:
184 tons of long and hollow
395 tons of short and small
40 tons of sheets
Brand
Barilla
Number of shapes currently produced: 103
Total employees (annual average, including seasonal
workers): 243
MARCIANISE (Caserta)
MELFI (Potenza)
Year of construction: 1968 (owned by Barilla since 1972)
Year of construction: 1986
Total area
87,500 m2 (covered: 26,500 m2)
Production capacity
120,000 tons/year (350 tons/day)
Production lines: 10
Production technologies
semolina pasta; long, hollow/festooned, short,
sheets, specialties, whole grain
Average daily production
700,000 packs, of which:
110 tons of long and hollow/festooned
103 tons of short
21 tons of sheets
Brands
Barilla, Voiello
Number of shapes currently produced: 98
Total employees (annual average, including seasonal
workers): 185
Total area
202,000 m2 (covered: 55,000 m2)
Production capacity
70,000 tons/year (250 tons/day)
Production lines: 7
Production technologies
filled and leavened snacks, biscuits, sliced bread,
rusks
Average daily production by category
47 tons of soft bread
39 tons of mini cakes
54 tons of biscuits
35 tons of rusks
Brands
Mulino Bianco and Pavesi
Number of products: 20
Total employees (annual average, including seasonal
workers): 400
plants
NOVARA
PEDRIGNANO (Parma)
Year of construction: 1953 (owned by Barilla since 1992)
Year of construction: 1969
Total area
183,000 m2 (covered: 66,000 m2)
Production capacity
75,000 tons/year (250 tons/day)
Production lines: 10
Production technologies
biscuits, crackers, pastries, cereal bars
Average daily production by category
41 tons of biscuits
2 tons of cereal bars
42 tons of crackers
4 tons of pastries
50 tons of snack biscuits
Brands
Pavesi, Mulino Bianco, Wasa, Alixir
Number of products: 43
Total employees (annual average, including seasonal
workers): 456
Total area
1,200,000 m2 (covered: 115,000 m2)
Production capacity
300,000 tons/year (1,000 tons/day)
Production lines: 19
Production technologies
long pasta, short pasta, short pasta with vegetable purée,
small pasta, nests, lasagne, tortellini
Average daily production by category
335 tons of long pasta
307 tons of short pasta
17 tons of pasta sheets
30 tons of nests
50 tons of lasagne
30 tons of tagliatelle
14 tons of filled pasta (tortellini)
Brand
Barilla
Number of products: 110
Total employees (annual average, including seasonal
workers): 550
RUBBIANO (Parma) / BREAD, BREADSTICKS
RUBBIANO (PaRma) / PASTA SAUCES
Year of construction: 1963
Year of construction: 2012
Total area
136,100 m2 (covered: 29,900 m2)
Production capacity
40,000 tons/year (133 tons/day)
Production lines: 9
Production technologies
rusks, breadsticks
Average daily production by category
6 tons of bread crumbs
12.3 tons of bread sticks
76 tons of rusks
2 tons of Pizza Making Kits
Brands
Mulino Bianco, Pavesi, Barilla (pizza kits)
Number of products: 17
Total employees (annual average, including seasonal
workers): 340
Total area
60,000 m2 (covered: 15,000 m2)
Production capacity
60,000 tons/year (35,000 tons/year on opening)
Production lines
2 lines for tomato-based sauces and for pesto
Production technologies
tomato-based sauces and pesto
(hot filling technology)
Average daily production by category
160 tons of tomato-based sauces
75 tons of pesto
Brand
Barilla
Number of products: 27 recipes, 76 items
Total employees at full capacity (annual average,
including seasonal workers): 132