Advantage of the LED (OSRAM) 1 LED Cross-Section View + 引出效率 p- Window Layer p- Cladding Layer i- Active Layer n- Cladding Layer n- Substrate Substrat (absorbierend oder transparent) 內部量子效率 − ~ 0.25 mm 2 電流驅動發光原理 3 Different Kinds of Electric Transition (a) Absorption (Photodetector) E2 E2 hν12 Eg (Bandgap) E1 E1 (b) Spontaneous Emission E2 E2 (LED) E1 E1 E2 E2 E1 E1 (c) Stimulated Emission (Laser Diode) hν12 (Before) hν12 hν12 hν12 (After) 4 LED發光光譜及其採用材料 White (OSRAM) W = White (GaN) Green (x=0.32/y=0.31) Yellow W = White (InGaN) (x=0.32/y=0.31) G = Green (GaP:N) 570nm P = Pure Green (GaP) 560nm Y = Yellow (AlGaInP) Colour triangle 0.9 T = True Green (InGaN) Orange s 0.8 587nm O = Orange (AlGaInP) 605nm 525nm 0.7 V = Verde-Green (InGaN) 505nm Amber green 0.6 yellow 0.,5 A = Amber (AlGaInP) 615nm 0.4 Blue B = Blue (InGaN) 0.3 470nm white 0.2 red Red blue S = Super-Red (AlGaInP) 630nm 0.1 B = Blue (GaN) 466nm 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 H = Hyper-Red (AlGaAs) 645nm 5 AlGaInP及InGaN LED 20 mA 1000 AlGaInP 500 500 on Sapphire on SiC on GaAs 200 200 Traditional 100 100 InGaN AlGaAs 50 20 GaP Blue 460 Verde 480 500 Green 520 540 Yellow 560 580 Emission Wavelength 50 GaAsP Orange 600 620 Superred Hyperred 640 Luminous Flux @ 20mA Luminous Flux @ 20mA 1000 20 660 [nm] (OSRAM) 6 單晶磊晶層的成長(AlGaInP) (E. F. Schubert, “Light-Emitting Diode”) 7 Bandgap Energy Eg (eV) 單晶磊晶層的成長(AlGaInN) Lattice Constant a0 (Å) 8 有機金屬氣相磊晶(MOVPE)設備 (AXITRON) 9 The Planetary Reactor wafer handler 4” wafer on rotating satellite main susceptor disk collector ring (molybdenum) (AXITRON) 10 質流控制器(MFC) (M. Quirk and J. Serda, “Semiconductor Manufacturing Technology”) 11 LED Chips or Dies 12 LED Measurement (Probe Station) 13 LED發光特性的改善 封裝製程 磊晶製程 晶粒製程 LED-Package LED-Epitaxy LED-Process 14 p-Contact 2-50 µm p-GaP Window Layer 0.5-1 µm AlInP Mg-doped 0.5-1 µm AlGaInP Undoped 1.0 µm AlInP Si-doped n-GaAs Substrate n-Contact Normalized Current Density, J(x) Current Spreading Layer 1.0 P-GaP Current Spreading Window (a) 2 µm (b) 15 µm (c) 50 µm (c) 0.5 Top Contact (b) (a) 0 0 25 50 75 100 125 Distance from Center of Chip, x(µm) 15 Current Spreading Layer Without a spreading layer With a spreading layer (E. F. Schubert, “Light-Emitting Diode”) 16 Wafer Bonding p-Contact p-GaP Window (~50µm) AlGaInP (~2 µm) Wafer Bonded n-GaP (~200 µm) (LumiLEDs) n-Contact GaP Epilayer LED Structure GaP Epilayer LED Structure GaAs Substrate GaP Epilayer LED Structure GaP Epilayer LED Structure GaP Substrate GaP Substrate GaAs Substrate (Temperature and Force) 17 Extraction Efficiency (E. F. Schubert, “Light-Emitting Diode”) 18 Surface Roughening (Fujii et al., APL, v84, p855, 2004) Before etching After etching 19 AlInGaP Chip Efficiency Improvement Batwing (LumiLEDs) ~ 3x ~ 18x ~ 30x 20 Effect of Epoxy (ηair ) (E. F. Schubert, “Light-Emitting Diode”) (η epoxy ) 21 Different Kinds of LED Packages (http://en.wikipedia.org/wiki/LED) (LED Lamps) (SMT LEDs) (LED Displays) (SunLED) (PCB LEDs) 22 銲線(Ball Bond) 銲線完成照片 (CREE) 23 Flip-Chip InGaN LED (Nichia) Transparent contact layer P-Contact P-GaN Conventional InGaN LED MQW N-Contact N-GaN Buffer layer Sapphire Sapphire Buffer layer N-GaN MQW P-GaN N-Metal Flip-Chip InGaN LED P-Metal Solder Submount (LumiLEDs) 24 Packaging Technology (Power Improvement) (LumiLEDs) (Low Power LED) (High Power LED) 25 RGB LEDs (2) Diffusion cap 26 Blue LED + Yellow Phosphor (1) 演色性評價指數: ~ 80 色溫: 5000 K.. 6500 K 藍光Blue LED + 螢光粉phosphor = 白光white LED (OSRAM) 27 Blue LED + Yellow Phosphor (2) 28 Street and Roadway (LumiLEDs) 29 Product Design (LED Curing System) (Innovation in Optics) Heat Sink 30 Traffic Signals Sun Phantom Prevention 15W (LumiLeds high power LED *12) 150W 31 Media Boards ~ 1000 m2 LEDs = 19 mil. LEDs Times Square, New York (Thomas Swan) 32 Road Lighting Very bright and can be seen from up to 4 miles away (Sweden) 33 Elevated Taxiway LED (Dialight) 34 LED Automotive Lighting Lexus Interior Lighting Ford Tonka F-350 500 lm*2 for low-beam operation with side parking lights Mercedes Benz 128 LEDs in two different colors 18 in each mirror (Amber) 32 in every stop light 28 high mount stop light 35 Forward Lighting (LumiLEDs) 36 Flashlights and Lighting for Diving (Fa&Mi) 37 Backlighting Source (LumiLEDs) For all types of displays: LCD Televisions, LCD monitors on laptop computers, and various custom sized LCD displays. 38 Wide Area Lighting (LumiLEDs) 39 Residential Lighting Application (LumiLEDs) 40 Capsule Endoscopy 41
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