O Starch O Plant cell amyloplasts (leucoplasts) Vacuole Middle lamella Amyloplast O Leucoplasts (amyloplasts) 1 O Leucoplasts (amyloplasts) Blue, purple, or black potato amyloplasts have been stained with iodine O Leucoplasts (amyloplasts) Potato amyloplast containing a starch granule. Note growth rings. O Starch granules Synthesized in the amyloplasts Normal light Polarized light Birefringence indicates that the granules are semicrystalline Interior structure of the granules is still not well understood 2 O Starch granules (normal light) These are sorghum starch granules Note both smooth and angular surfaces Granules are composed of two molecules, amylose and amylopectin O Selected starch granules Amaranth (bar = 1 µM) Corn (bar = 10 µM) Potato (bar = 50 µM) Rice (bar = 2 µM) O Potato starch granules under polarized light Hilum -where synthesis of the granule began 3 O Starch granules Birefringence indicates semi-crystalline nature of the starch granule Granule contains both polycrystalline (highly organized) regions and amorphous (unorganized) regions O Starch crystallinity Cereal starches - type A x-ray pattern – Tuber/root starches - type B x-ray pattern – Parallel double helices separated by interstitial water Similar to type A structure except that a column of water replaces one of the starch double helical structures Type B can be converted into type A but not vice versa O Amylopectin Alpha-1,6 Highly branched polymer of D-glucose Much higher molecular weight than amylose 4 O Amylopectin Starts out as a single D-glucopyranosyl unit attached to a protein, amylogenin Glucoses are added sequentially by donation from ADP-glucose Branching enzymes are required to produce the branched structure – These enzymes require a linear chain of 4050 units before transferring a portion of the chain which becomes the branch O Amylopectin Branch points comprise 4-5% of the total linkages A, B, and C chains comprise the molecule Some, if not most, of the branches exist as double helices of parallel chains O A, B, and C chains A chain B chain ϕ C chain Reducing end 5 O Amylopectin Note highly branched structure Reducing end O Amylopectin For potato starch, DPs of B chains is 3445 and 23-32 For potato starch, DPs of the A chains is 13-15 Representative molecular weights range from 107 to 5 x 108 These are among some of the largest molecules in nature Phosphate esters in potato starch O Potato amylopectin is unique due to having phosphate esters 1 phosphate every 200-550 Dglucopyranosyl units Phosphate groups located near branch points, mostly at O-6 Most phosphates are on B chains Potato starch pKa = 3.7 6 O Location of phosphate esters Phosphate ester substitution occurs in this area O Phytoglycogen Similar to amylopectin but more highly branched 10% of all linkages are branch points Occurs in sweet corn up to 25% by weight Water soluble O Amylose Alpha-1,4 A linear polymer of D-glucose (actually it is now known that amylose contains a few short and very widely separated side chains) Much lower in molecular weight than amylopectin Average molecular weight ≅ 106 7 O Amylose However, many amylose molecules have a few branches (0.3-0.5% of the total linkages) Branches are either very long or very short Thus, molecules behave as essentially linear Linear molecules retrograde easily and form strong films O Amylose α-D-1→4 linkages produces a right handed helix Helical nature of amylose causes amylose films and fibers to be more elastic than those of cellulose Helix exterior is hydrophilic and interior is hydrophobic – Lipophilic molecules can be complexed in the amylose interior O Amylose-lipid complexes The lipid inserts itself into the hydrophobic interior of the amylose helix. Non-waxy cereal starches contain about 0.6-1.2% total lipid. Waxy maize contains about 0.2%. 8 O Amylose-lipid complexes Lipids may be intentionally added to baked goods to increase their shelf life Such lipophilic compounds include Glyceryl monopalmitate (GMP) Sodium steroyl lactylate (SSL) – – O GMP and SSL These surfactants affect starch systems by Affecting starch gelatinization and pasting Modifying the rheological behavior of the resulting pastes Inhibiting the crystallization of starch molecules associated with retrogradation – – – O GMP and SSL O CH3 O HO GMP OH Na O O O O H3C O CH3 O CH3 0-4 SSL 9 O Corn amylose characteristics Number average DP = 930-990 Weight average DP =2270-2550 Average number of chains per molecule = 5.3 – Takeda, Starch 40 (1988) 51 O Amylose/amylopectin ratio Generally, about one part amylose to every three parts of amylopectin for “normal” grain sources “Waxy” varieties contain 0% amylose and 100% amylopectin – Used in non-gelling starch applications, starch-thickened frozen products, and many modified starches O Amylose/amylopectin ratio High amylose varieties – – 50-70% amylose, the rest is amylopectin Useful as binders and film formers 10 O Starch degrading enzymes Beta amylase--an exo enzyme Maltose Maltose Beta-amylase AP Maltose Limit dextrin phosphorylase glucoamylase D-glucose O Starch degrading enzymes Endo enzymes – – – Attack interior of the molecule May attack AP on either side of a branch point Example: alpha-amylase O Debranching enzymes Alpha 1,6 branch point Amylopectin R enzyme (malted barley) Pullulanase Isoamylase (yeast) 11 O Cyclodextrins Produced from starch by the action of cyclodextrin glucanotransferase from Bacillus sp. Rings of 6, 7 or 8 D-glucopyranosyl units Also called Schardinger dextrins Hydrophilic exterior and hydrophobic interior O Cyclodextrins N=6 N=7 N=8 O β-Cyclodextrin 12 O Cyclodextrin model Hydrophobic interior Hydrophobic molecules can be complexed in the interior of these molecules and form clathrates O Potential uses of cyclodextrins Stabilization of volatile essential oils Removal of bitter components of citrus juices Not yet approved for use in foods in the US O Gelatinization Swelling and disorganization of starch granules heated in water Measures of gelatinization – – – – – – Swelling of granules Increased viscosity Increased translucency Increased solubility Loss of birefringence Increased susceptibility to enzymes 13 O Gelatinization temperature Starch Range (oC) Potato 56-66 Corn 62-72 Sorghum 68.5-75 Wheat 52-63 Gelatinization temperature range is characteristic for each type of starch, that is for each botanical source. O Starch gelatinization Heat and water Raw starch Amylopectin + Amylose Swollen starch O Gelatinization micrographs Unmodified corn starch Corn starch, 65 C 14 O Gelatinization micrographs Corn starch, 70 C Corn starch, 85 C O Gelatinization This energy requiring process can be followed by differential scanning calorimetry (DSC) O Endothermic Heat Flow DSC and gelatinization Tg (glass transition temperature) 40 Tm2 (melting endothem of the lipid-amylose complexes) Tm1 (initial melting endotherm) 60 80 100 120 Temperature oC 140 160 15 O Brabender amylograph O Brabender amylograph Peak viscosity Viscosity Breakdown Cooled paste stability Setback Time/temperature O Amylographs of different starches Corn Cross-linked Viscosity Waxy corn Time/temperature 16 O Starch gelation swollen Junction zone collapsed cool amylose water water water Starch gel O Starch gelation Amylose is the “glue” that holds the gel together Therefore, waxy starches do not gel – They form thick, cooked pastes and are frequently the starting material in the production of modified food starches O Starch retrogradation Junction zones; not too large 17 O Starch over-retrogradation (uglification) Large junction zones O Starch Gelatinization O Starch granules contain both linear amylose and branched amylopectin. 18 O Raw, uncooked starch granules O O Notice loss of amylose from the granules 19 O Some granules have collapsed. O Gelation O Now we start to cool. 20 O Notice areas of association. These are called junction zones. O This picture is not yet complete as we haven’t accounted for the water in the system. O water water water water water water This is a starch gel 21 O Uglification O WATER This picture ignores swollen and collapsed granules. O WATER + WATER of SYNERESIS that has been squeezed out of the gel structure The texture gets very ugly when this happens. 22 O Retrogradation Retrogradation = gelation + uglification Amylose retrogrades much more rapidly than amylopectin Staling of baked goods and loss of viscosity and precipitation in soups and sauces is at least partially related to retrogradation O General starch uses To produce viscous pastes and softtextured gels In some products, the extent of gelatinization may be quite low (10%) – Cookies and pie crusts In others it may be nearly complete (96%) – Cakes and breads O Factors affecting gelatinization, retrogradation, and gel formation Sugar – Competes for water and plasticizes junction zones; decreases gelatinization and gel strength, increases gelatinization temperature Acid – Hydrolysis of acid sensitive glycosidic linkages produces smaller pieces of starch molecules; decreases gel strength 23 O Factors affecting gelatinization, retrogradation, and gel formation Polar lipids retard gelatinization – Form complexes with amylose Stirring/shearing/pumping – Collapses swollen granules; this decreases gel formation and gel strength O Starch hydrolysis Mild acid treatment produces acidmodified or thin-boiling starches – Only a few glycosidic bonds are hydrolyzed in this procedure More extensive hydrolysis produces dextrins – – – Classified by their dextrose equivalency (DE) DE = 100/DP Dextrin DP ≥ 100 O Dextrin uses Film formers Adhesives Coating agents Humectants Bulking agents Crystallization inhibitor Fat replacer 24 O Dextrin types Corn syrup solids: DE 20-60 Maltodextrins: DE < 20 (DP 5-100) Corn syrups (glucose syrups): DE > 20 (DP < 5) O Corn syrup solids These dissolve rapidly in water and are mildly sweet They find uses in many processed foods O Maltodextrins Prepared by acid or enzyme (α-amylase) treatment These are bland, non-sweet bulking agents Selected uses – Dry powder mixes, coffee whiteners, bakery products, confections, frozen foods 25 O Corn syrups Produced by extensive acid or enzyme hydrolysis A syrupy mixture of D-glucose, maltose, maltooligosaccharides, and a few acid reversion products Uses – Imitation pancake syrup Glucose and fructose production Glucose – – O Add thermally stable α-amylase to starch and jet cook Later treatment with glucoamylase, concentration, and crystallization will produce D-glucose Fructose – – Treat D-glucose with glucose isomerase Equilibrium: D-glucose, 58%; D-fructose, 42% O Modified starches Waxy – All amylopectin, no amylose 26 O Modified starches Pregelatinized (prepasted) – – Starch is cooked and roll dried Modified or unmodified starches may be used to make pregelatinized products Cold water dispersible (instant puddings, instant soups, extruded snacks, pizza topping, cookies, bakery fillings) Nomenclature note: Non-pregelatinized starches are called cookup starches O Modified starches Cold-water-swelling starch – – Heat corn starch in 75-90% ethanol to 150175oC for 0.5-2.0 hours This product swells extensively in room temperature water Uses – – Gum candy Muffin batters (containing blueberries) O Modified starches Acid modified (thin boiling) – – – Limited hydrolysis of starch Decreases maximum viscosity Gives excellent cooled gel strength, e.g. gum drop texture 27 O Modified starches Cross-linked Usually employs phosphorylating reagents or adipic acid – – – Restricts granule swelling Limits maximum viscosity Makes granules much less fragile to high temperature, extended cooking times, low pH, and high shear O Distarch phosphates Reaction of starch with phosphoryl chloride or sodium trimetaphosphate in an alkaline slurry Very low levels of derivatization are necessary to produce the desired effect (less than 1 crosslink per 1000 glucoses) Brabender amylographs of cross-linked starches are quite different O Crosslinked uses Extruded foods Canned foods Spoonable salad dressings Canned soups Canned gravies Canned puddings Batter mixes 28 O Crosslinked, stabilized uses Baby foods Frozen fruit pies Pot pies Gravies O Modified starches Derivatized (or stabilized) – – Ethers or esters Used to prevent or control syneresis. Good for freeze-thaw stability O Starch acetates Max DS allowed = 0.09 Lowers gelatinization temperature Improves paste clarity Increases peak viscosity Improves freeze-thaw stability 29 O Starch phosphate monoesters Dry starch in the presence of phosphorylating agents Max DS allowed = 0.002 Long, cohesive pastes Lowers gelatinization temperature O Starch alkenylsuccinates React starch with anhydride – – – – Compatible with fat or oil because of hydrophobicity Emulsifier Emulsion stabilizer Uses Pourable dressings beverages Partial fat replacement Flavored O Starch alkenylsuccinates O Starch---OH H3C + O O O CH3 Starch---O OH O 30 O Starch ethers React starch with propylene oxide to produce hydroxypropylstarch DS 0.02-0.2 (max DS = 0.2) Lower gelatinization temperature Clear pastes Good freeze-thaw stability O Starch ether uses Thickeners Extenders Coffee whiteners (low molecular weight products) Reasons for making modified starches O To – – – – – Decrease setback Provide freeze-thaw and cold storage stability Provide high temperature stability Provide acid stability Decrease syneresis 31 Reasons for making modified starches To – – – – – – Increase or decrease viscosity Improve paste of gel texture Improve paste clarity and sheen Increase water binding Decrease or increase gel formation Decrease gel temperature Reasons for making modified starches O To – – – – Increase or decrease gel strength Decrease or increase cooking temperature Increase shear stability Improve coating characteristics Reasons for making modified starches O O To – – – – Improve adhesion Improve extrudability Make cold-water soluble or swelling Introduce hydrophobic groups 32 O Starch modification processes Chemical reactions – – – – Esterification Etherification Oxidation Depolymerization (thinning) Acid catalyzed + base Oxidation – Transglycosylation + depolymerization Dextrinization with catalyst O Starch modification processes Heat treatments – – – Pregelatinization Dextrinization (w/o catalyst) Cold-water-swelling processes Genetic modifications O Reactions currently allowed and used in the US Esterification – – – – – – – Acetic anhydride Acetic/adipic mixed anhydride 1-octenylsuccinic anhydride Phosphoryl chloride Sodium trimetaphosphate Sodium tripolyphosphate Monosodium orthophosphate 33 O Reactions currently allowed and used in the US Etherification – Propylene oxide Acid modification Bleaching – – – – – Hydrochloric and sulfuric acids Hydrogen peroxide Peracetic acid Potassium permanganate Sodium hypochlorite O Reactions currently allowed and used in the US Oxidation – Sodium hypochlorite Various combinations of these reactions O Derivatives used in modified food starches Crosslinked starches – – Distarch phosphate Distarch adipate Stabilized starches – – – – Hydroxypropyl ether Acetate Octenylsuccinate half ester Monostarch phosphate 34 O Derivatives used in modified food starches Crosslinked and stabilized starches – – – – Hydroxypropylated distarch phosphate Phosphorylated distarch phosphate Acetylated distarch phosphate Acetylated distarch adipate O Crosslinking reaction – – – – – – – – – Modifies cooking characteristics Increases viscosity and body Inhibits swelling Improves heat and acid stability Improves shear tolerance Reduces cohesiveness Inhibits gel formation Reduces setback Improves gel clarity O Stabilizing reaction Increases cold storage and freeze-thaw stability Reduces energy required to cook Improves clarity and sheen Inhibits gel formation Reduces setback, gel formation, and syneresis Increases peak viscosity 35 O Octenylsuccinylation Provides emulsifying properties Improves emulsion stabilizing properties Provides water resistance to films Improves flow properties of dry starch O Pregelatinization reaction Produces cold-water hydration and solubility O Acid thinning reaction Reduces hot- and cold-paste viscosity Reduces energy required to cook Increases tendency to gel Retains gel properties 36 O Oxidation reaction Improves color Reduces energy required to cook Reduces hot-paste viscosity Reduces gel formation Increases paste stability Improves adhesion in breading and coating functions O Heat reactions Dry – – Reduces viscosity Reduces energy required to cook Wet (but without pasting) – Makes possible granule swelling in cold water O Ways starches are used Dry, intact granules Swollen granules – – – Tableting, dusting, molding Provide viscosity and texture Hold water Disintegrated granules Precooked granules – – Film formation Provides “instant” viscosity 37 Benefits of modified starches in foods Adhesion – Batters and breadings Binding Encapsulation Gelation – – – Processed meats Flavors Puddings, cream fillings, gelled candies Benefits of modified starches in foods O Moisture retention – Baked goods Suspension Texturization – – O Beverages Fruit fillings Thickening – Soups, sauces, gravies, batters, etc. O Typical foods containing modified starches Soups Sauces Gravies Salad dressings Puddings Frozen desserts Pet foods Processed meats Baked goods Condiments Frostings/glazes Fruit fillings Batters/breadings 38 O Variables to consider in choosing a modified starch Application Other ingredients Processing conditions Final consistency Finished product attributes Other considerations O Application Canned product Frozen product Instant product Emulsion Shelf-stable product Heat-and-serve product O Application Microwavable Bakery product Extruded product Dehydrated product Encapsulated flavor 39 O Other ingredients Water Fat/oil Emulsifier Sugar Acid (pH) Gums Proteins Flour Salt O Processing conditions Processing and storage temperatures Times at each processing and storage temperature Shear O Final consistency Firm, rigid gel Soft gel Liquid (viscosity) 40 O Finished product attributes – – – – – – – – – Texture Flavor Clarity Sheen Color Freeze-thaw stability Room-temperature shelf life Refrigerated shelf life Dry mix attributes O Other considerations Legality/regulatory Economics Marketing target Existing products Ethnic preferences or requirements Allergens O Starch manufacture 41 O Starch manufacture Corn Steep (SO2, pH 3-4, 48-52oC, 30-40 hours Germ separation hydroclone Germ Endosperm and fiber Grind and filter Endosperm Fiber centrifuge Starch Protein O Corn milling 42
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