Analysis of Extractable Compounds from a Pressurized Metered-Dose Inhaler (pMDI) Using GC/MSD Systems Application Note Pharmaceuticals Authors Abstract Diana M. Wong and Roger L. Firor A pressurized metered-dose inhaler (pMDI) is an inhalation device developed for the Agilent Technologies, Inc. direct delivery of active pharmaceutical ingredient (API) to the respiratory tract for Wilmington, DE, USA the treatment of respiratory conditions. Rubber and plastic components in the pMDI David Weil Agilent Technologies, Inc. Schaumburg, IL, USA are potential sources of extractables by the API/propellant. Therefore, volatile and semivolatile extractable compounds were investigated in these components using two 5977 GC/MSD systems. This application note focuses on identifying extractables in the pMDI using the complementation of headspace GC/MS and MMI GC/MS. Industry guidelines and working groups provide the basis for the analysis of extractables/leachables testing in drug delivery and medical devices. The Product Quality Research Institute (PQRI) is a leading working group established to develop regulatory guidance for extractables/leachables analysis. PQRI is recognized by the FDA and has released a recommendation document that includes safety thresholds for orally inhaled and nasal drug products (OINDP). Several other guidelines and assessments on extractable and leachable testing exist, including chapters from USP<661>, USP<1663>, USP<1664>, USP<1665>, and regulations from international organizations EP 3.2.2.1 and EP 3.2.8. The intent of this application note is not to provide safety impact or toxicological information. Recent articles by Dennis Jenke [3], PQRI working group [4,5], and the Extractable Leachable Safety Information Exchange (ELSIE) group address these issues [6]. Introduction A regulatory expectation for drug manufacturers is to perform a safety risk assessment for the presence of potential leachable and extractable compounds in medical devices that may occur during the manufacturing process. Extractables are chemical compounds that can be extracted from a pharmaceutical packaging component using high temperatures to obtain a leachable profile at the worst case scenario or solvent extraction to mimic similar properties of the drug product. Leachables are chemical compounds from the packaging material that have leached into the drug product. Leachables are often a subset of extractables and new compounds may form due to the packaging-drug interaction. Compound migration involves correlating extractables to leachables. Extractables determine potential compound migration, while leachables determine actual compound migration. If leachables are identified, it is necessary to consult with the United States Food and Drug Administration (FDA) and toxicological safety guidelines for the acceptable amount. Sources of leachable/extractable compounds include plastic and elastomeric components, inks and adhesives from labeling, residual impurities from manufacturing, and degradation products from processing, storage, and sterilization [1,2]. Table 1. A pressurized metered-dose inhaler (pMDI) is a pharmaceutical construct in the high risk category (Table 1). Inhalation aerosols/solutions have the highest degree of concern based on the route of administration [7]. The pMDI administers a precise amount of medication directly to the lungs in the form of a short burst of aerosolized drug suspension self-administered through inhalation for treating asthma and respiratory diseases [8]. Risk Associated with Various Pack Types Degree of concern associated with route of administration Likelihood of interaction between packaging component and dosage form High Medium Low Highest Inhalation aerosols and solution Injections and injectable suspensions Sterile powders Injection powders Inhalation powders High Ophthalmic solutions and suspensions Transdermal ointments and patches Nasal aerosols and sprays Low Topical solutions and suspensions Topical and lingual aerosols Oral solutions and suspensions Topical powders Oral powders Oral tablets Oral hard capsules Oral soft gelatin capsules Adapted from Guidance for Industry; Container Closure Systems for Packaging Human Drug and Biologics, US Department of Health and Human Services, Food and Drug Administration, Rockville, MD, May 1999. 2 Elastomeric, plastic, and metal components of the pMDI are capable of leaching compounds into the API formulation due to the close contact. Components that have the highest likelihood of interaction with the API/propellant include: canister (metal), retaining cup (plastic), two gaskets (rubber), metering valve (plastic), o-ring (rubber), valve stem (plastic), spring (metal), and actuator nozzle (plastic) (Figure 1A). The API formulation is stored in the canister where the retaining cup fills with the precise dosage under gravity. When the canister is pressed, the metering valve delivers an accurate dose of medication through the stem to the actuator nozzle. The rubber components (gaskets and o-ring) are placed snugly around the stem to prevent leakage of API formulation when the valve is in the closed position. The mouthpiece directs the API formulation (Figure 1B). A Canister (metal) Drug/propellant liquid mixture Actuator Retaining cup (plastic) Gaskets (rubber) Metering valve (plastic) O-ring (rubber) Stem (plastic) Actuator nozzle (plastic) Metering chamber High velocity spray Mouthpiece B When canister is pressed, channel opens between metering chamber and atmosphere Elastomeric components in the pMDI are considered the major source of extractables. Rubber seals can swell because of solubility with the propellant. Heptafluoroalkane (HFA) propellants have been identified as suitable alternatives to the traditional chlorofluorocarbon (CFC) propellants that have been implicated in stratospheric ozone depletion. HPA propellant is not soluble with surfactants that are necessary to create an API formulation. Thus, surfactant and ethanol (cosolvent) are commonly used in conjunction to increase solubility. However, ethanol causes swelling of elastomers, increases extractives of gasket material, and affects the amount of lubrication between the stem and gaskets. Efforts are in progress to reformulate HFA propellant and to create valves that exhibit low levels of extractables/leachables. Droplets form at nozzle: 2-phase gas-liquid air-blast Propellants boils in expansion chamber Ligament produced from shearing force Figure 1. Evaporation and cooling Design of a pressurized metered dosed inhaler (A) and operation of the metering valve (B). Experimental Methods This application note focuses on identifying volatile and semivolatile extractable compounds in an expired pMDI device using two GC/MS systems. Two types of analysis were used: headspace sampling and large volume liquid injection. Plastic and rubber components were investigated using aggressive extraction conditions, which were intended for quantitative determination of chemical additives rather than simulation of a drug product leachable profile. Compounds in pMDI components were extracted using different solvents and using high-temperatures. Materials and instrumentation The pMDI used in the investigation was expired for six months and was manufactured by a leading pharmaceutical company. The canister contained fluticasone propionate in HFA-134a propellant. Extractables analysis of pMDI components were investigated at high temperatures using the Agilent 7697A Headspace Sampler and an Agilent 7890 Series GC coupled with an Agilent 5977A MSD (Headspace GC/MS). Dichloromethane (DCM) (650463), hexane (34859), and ethanol (459844) were solvents used for extraction and were purchased from Sigma-Aldrich. Solvent extracts were analyzed using the Agilent 7693A Automatic Liquid Sampler (ALS) and a 7890 Series GC coupled with a 5977A MSD. The ALS was equipped with a multimode inlet (MMI) operated in solvent vent mode for large volume liquid injection (MMI GC/MS). 3 Sample preparation Table 2. Extractables analysis using MMI GC/MS Rubber and plastic pMDI components (1-cm2 pieces) were placed in separate vials for analysis. Components were rinsed with water to minimize any residue from the API formulation. Ethanol, DCM, and hexane were solvents used to extract elastomeric components. DCM and hexane were solvents used to extract plastic components. Elastomeric seals (80–90 mg) were extracted with 3.0 mL of solvent. The stem (100–120 mg) was extracted with 2 mL of solvent. The retaining cup (230–270 mg) was extracted with 3 mL of solvent. The metering valve (270–280 mg) was extracted with 5 mL of solvent. The actuator nozzle (140–170 mg) was extracted with 5 mL of solvent. Components were extracted with solvent in a 12-mL amber glass vial, sonicated for 5 hours, and allowed to sit at room temperature for 1–2 days. The organic layer was transferred to a glass insert placed inside an amber autosampler vial for GC/MS analysis. Ten microliters of extract were injected using the MMI operated in solvent vent mode. The solvent elimination wizard was used to develop parameters specific to the analysis of DCM, hexane, and ethanol extracts. Similar GC and MSD parameters were used for all extract analyses (Table 2). GC and MSD Instrument Parameters for Analysis of DCM Extract Using MMI GC/MS Gas chromatograph Agilent 7890 Series GC Injection port Multimode Inlet (MMI), CO2 cooling Mode Solvent vent Inlet program* –5 °C (0.7 minutes) to 325 °C (5 minutes) at 600 °C/min Liner 2-mm id, dimpled, ultra inert (p/n 5190-2297) Inlet vent 100 mL/min (5 psi) until 0.7 minutes Carrier gas Helium Purge flow to split vent 60 mL/min at 3.15 minutes Extractables analysis using headspace GC/MS Oven program 50 °C (3 minutes) to 350 °C (5 minutes) at 6 °C/min Columns Agilent J&W-5msUI, 30 m × 250 µm, 0.25 µm (p/n 19091S-433UI) MSD Agilent 5977A MSD Transfer line 280 °C MS source 300 °C MS Quad 175 °C Tune atune.u Scan 29 to 700 amu, 2.2 scans/sec Threshold 150 Gain factor 1.0 Software Agilent MassHunter B.07.00 *Initial temperature and initial hold time differs depending on solvent extract. Components (1-cm2 pieces) of pMDI were analyzed in separate 10-mL headspace vials. The components consisted of seals (90 mg), retaining cup (440 mg), valve stem (230 mg), metering valve (410 mg), and actuator nozzle (320 mg). Headspace vials were purged with nitrogen, sealed with a high-performance PTFE crimp cap, and investigated at headspace equilibration temperature of 250 °C. Table 3 lists the system parameters. 4 Table 3. Compound identification Instrument Parameters Using Headspace GC/MS Headspace Agilent 7697A Headspace Sampler Vial pressurization gas Helium Loop size 1.0 mL Vial standby flow 50 mL/min Transfer line 0.53 mm id, deactivated fused silica HS oven temperature 250 °C HS loop temperature 250 °C HS transfer line temperature 270 °C Vial equilibration time 25 minutes, level 2 shake GC run time 80 minutes Vials 10 mL, PTFE/silicone septum Vial fill mode Flow to pressure Vial fill pressure 15 psi Loop fill mode Custom Loop ramp rate 20 psi/min Loop final pressure 1.5 psi Loop equilibration time 0.05 minutes Carrier control mode GC carrier control Extraction mode Single Vent after extraction ON Post injection purge 100 mL/min for 1 minutes Gas chromatograph Agilent 7890 Series GC Injection port Split/Splitless Liner 0.75-mm ultra-inert, straight, tapered (p/n 5190-4048) Inlet temperature 280 °C Inlet flow Constant flow, 1.3 mL/min Split ratio 30:1 Carrier gas Helium Oven program 35 °C (2 minutes) to 320 °C (3 minutes) at 8 °C/min Columns Agilent J&W-5ms UI, 30 m × 0.25 mm, 0.5 µm (p/n 19091S-133UI) MSD Agilent 5977A MSD Transfer line 280 °C MS Source 280 °C MS Quad 180 °C Tune atune.u Scan 15 to 700 amu, 2.5 scans/sec Threshold 0 Gain Factor 1.0 Software Agilent MassHunter B.07.01 Chemical compounds were characterized using MSD Chemstation Data Analysis F.01.01, AMDIS 2.72, and Agilent MassHunter Unknowns Analysis B.07.00. Mass spectra of all compounds were matched with the NIST14 Library 2.2. Compounds with a match score ¡80 were considered and the top match was selected for investigation. Results and Discussion Elastomeric (rubber) seals Volatiles and semivolatiles investigation of rubber seals using headspace GC/MS showed peaks attributed to (Figure 2A): • • • • • Softening agent (1,3-dioxolane) Antioxidant in lubricant (1-naphthalenol) Releasing agents (palmitic acid) Rubber composition (octadecanamide, octadecanenitrile) Molding material (cyclohexasiloxane, dodecamethyl-) Semivolatiles testing of solvent extracts of rubber seals using MMI GC/MS showed an extractable profile consisting of (Figure 2B): Ethanol extract • Curing agents in silicone rubber system (Dynasil A) • Residual solvents (acetophenone) • Surface active agents (myristic acid) • Ingredients in rubber products (oleic acid) • Lubricants (stearic acid) • Slip agents (oleimide) • Sealants (13-docosenamide) • Stabilizers (tris(2,4-di-tert-butylphenyl)phosphate) DCM extract • Thermodegradation products (nonanal) • Antioxidants (2,4-di-tert-butylphenol) • Monomers (dodecyl acrylate) Hexane extract • Wax from the vulcanization of rubber (docosane) • Antioxidant (Irganox 1076) 5 Counts Counts ×106 Peak ID 16. 2-Pentene, 2,4,4-trimethyl3.6 A 1. 2-Propanol, 2-methyl17. 2-Ethyl-1-hexanol, trifluoroacetate 25 2. Acetic acid 18. Disulfide, bis(1,1,3,3-tetramethylbutyl) 3.4 TIC of rubber seal (250 °C) 3. 1,3-Dioxolane 19. Cyclohexasiloxane, dodecamethylBackground 3.2 4. Benzene 20. 2,4-Di-tert-butylphenol Rubber seal 3.0 5. Propanoic acid 21. 1-Naphthalenol 2.8 6. 1-Pentene, 2,4,4-trimethyl22. Phthalate, cyclobutyl propyl 29 7. Pyrrole 23. Myristic acid 2.6 8. 2-Pentanone, 4,4-dimethyl24. Pentadecanenitrile 2.4 9. Propanenitrile, 2-hydroxy25. Palmitic acid 2.2 10. 1,3,5-Trioxepane 26. Octadecanenitrile 2.0 11. 2-Cyclopenten-1-one 27. trans-13-Octadecenoic acid 12. 4-Pentenenitrile, 2-methylene1.8 28. cis-Vaccenic acid 15 13. Benzonitrile 29. Stearic acid 1.6 14. Heptane, 2,2,6,6-tetramethyl30. Octadecanamide 1.4 4-methylene31. Tetracosamethyl-cyclododecasiloxane 1.2 15. 3-Heptene, 2,2,4,6,6-pentamethyl32. Cyclodecasiloxane, eicosamethyl18 1.0 1 28 0.8 27 0.6 24 26 14 17 0.4 3 6 9 20 16 23 0.2 2 4 5 7 8 10 12 13 32 31 21 30 19 22 11 0 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 Acquisition time (min) ×107 1.9 Peak ID B 28 17. 1-Octadecanol 1.8 1. Hexanal, 2,2-dimethylTIC of rubber seal (ethanol extract) 18. cis-13-Octadecenoic acid 1.7 2. 2,5-Hexanedione 19. Oleic acid Background 1.6 3. Dynasil A 20. Stearic acid Rubber seal 4. Cyclohexanone, 3,3,5-trimethyl1.5 21. Octadecanoic acid, ethyl ester 5. 2,5-Hexanediol, 2,5-dimethyl1.4 22. 1,8-Diazacyclotetradecane-2,7-dione 6. Acetophenone 1.3 23. Behenic alcohol 7. Ethyl benzoate 1.2 24. Oleimide 8. 1-Dodecanol 20 25. Antioxidant BKF 1.1 9. 2,4-Di-tert-butylphenol 26. Di(oct-3-yl) phthalate 1.0 10. Ethyl 4-ethoxybenzoate 27. 13-Docosenamide, (Z)11. Diethyl phthalate 0.9 28. tris(2,4-di-tert-butylphenyl) 16 12. 1-Tetradecanol 0.8 phosphate 13. Phenol, 4-(1,1,3,3-tetramethylbutyl)0.7 29. Fluticasone propionate 14. Myristic acid 19 0.6 15. Dodecyl acrylate 15 0.5 16. Palmitic acid 18 0.4 29 21 0.3 5 22 24 14 6 0.2 2 3 23 25 26 27 8 9 11 12 13 4 7 0.1 1 17 10 0 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 Acquisition time (min) Figure 2. Extractables analysis of a rubber seal using headspace equilibrium temperature of 250 °C (A) and ethanol extraction by MMI GC/MS (B). 6 Semivolatiles testing of solvent extracts of retaining cup using MMI GC/MS showed an extractable profile consisting of (Figure 3B): Retaining cup Volatiles and semivolatiles investigation of retaining cup using headspace GC/MS showed peaks attributed to (Figure 3A): • • • DCM extract • Antioxidant (2,4-di-tert-butylphenol) • Plasticizers (Kodaflex TXIB) • Lubricants (1-hexadecanol) • Stabilizer (Metilox) Flavor/fragrance (2,3-butanedione) Softening agent (1,3-dioxolane) Thermoplastic composition (eicosamethyl cyclodecasiloxane) Hexane extract • Catalyst (ethyl 4-ethoxybenzoate) • Phthalate plasticizers (diethyl phthalate) • Monomer (dodecyl acrylate) ×106 6.0 A TIC of retaining cup (250 °C) Background Retaining cup 5.6 5.2 Peak ID 1. Methylal 2. 2,3-Butanedione 3. 1,3-Dioxolane 4. 1,3-Dioxolane, 2-methyl5. 1,3,5-Trioxane 6. Ethanol, 2-(vinyloxy)7. 1,2-Ethanediol, monoformate 8. 1,3,5-Trioxepane 9. 1,2-Ethanediol, diformate 10. 1,3,5-Trioxane 11. 3-Heptene, 2,2,4,6,6-pentamethyl12. 5-Methyl-2,4-diisopropylphenol 13. Octane, 1,1'-oxybis14. Cyclodecasiloxane, eicosamethyl- 7 4.8 4.4 4.0 Counts 3.6 3.2 2.8 2.4 1 2.0 2 1.6 1.2 4 3 8 5 6 0.8 9 10 0.4 12 11 13 14 0 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 Acquisition time (min) ×106 B 5.2 TIC of retaining cup (DCM extract) Background Retaining cup 4.8 4.4 4.0 3.6 Counts 3.2 8 Peak ID 1. 2,4-Di-tert-butylphenol 2. Kodaflex TXIB 3. 1-Hexadecanol 4. Phenol, 4-(1,1,3,3-tetramethylbutyl)5. 1,2-Benzenediol, o-(4-methoxybenzoyl)-o'-(2,2,3,3,4,4,4-heptafluorobutyryl)6. Dodecyl acrylate 7. 7,9-Di-tert-butyl-1-oxaspiro(4,5)deca-6,9-diene-2,8-dione 8. Metilox 2.8 7 2.4 2.0 1.6 6 1.2 0.8 0.4 1 0 2 4 3 5 18.8 19.2 19.6 20.0 20.4 20.8 21.2 21.6 22.0 22.4 22.8 23.2 23.6 24.0 24.4 24.8 25.2 25.6 26.0 26.4 26.8 27.2 27.6 28.0 28.4 28.8 Acquisition time (min) Figure 3. Extractables analysis of a retaining cup using headspace equilibrium temperature of 250 °C (A) and DCM extraction by MMI GC/MS (B). 7 Semivolatiles testing of solvent extracts of the plastic metering valve using MMI GC/MS showed an extractable profile consisting of (Figure 4B): Metering valve Volatiles and semivolatiles investigation of plastic metering valve using headspace GC/MS showed peaks attributed to the compounds listed below (Figure 4A). Octadecanitrile was also observed in headspace GC/MS analysis of elastomeric seal at a similar retention time (Figure 2A), indicating potential compound migration. • • • • • • • • • • Hexane extract • Plasticizer (Kodaflex TXIB) • Thermoplastic decomposition (eicosamethyl cyclodecasiloxane) • Antioxidants (Antioxidant BKF) • Stabilizers (tris(2,4-di-tert-butylphenyl)phosphate) Solvents (pyridine) Processing aids (butyrolactone) Catalysts (propylbenzene) Monomers (succinimide) Odor agents (2-pentylcyclopentanone) Antioxidant for lubricants (1-naphthalenol) Releasing agents (palmitic acid) Lubricants (stearic acid) Plasticizers (diisooctyl phthalate) Rubber component (octadecanenitrile) ×106 A 2.6 TIC of metering valve (250 °C) Background Metering valve 9 2.4 DCM extract • Plasticizers (Kodaflex TXIB) • Catalyst (ethyl 4-ethoxybenzoate) • Polymer byproducts (styrene-acrylonitrile trimer) • Lubricant (13-docosenamide) 2.2 2.0 Counts 1.8 5 1.6 1.4 1.2 23 1.0 0.8 31 0.6 0.4 1 7 2 6 0.2 34 8 10 12 11 14 13 15 16 17 22 21 20 24 25 18 19 28 26 30 29 27 32 Peak ID 1. Butanal 2. 2-Pentenal, (E)3. 1-Butanol 4. 2H-Pyran, 3,4-dihydro5. Pentanal 6. Propanoic acid 7. Pyridine 8. Pentanenitrile 9. Cyclopentanone 10. Cyclopentanone, 2-methyl11. Pentanoic acid 12. 2-Butenal, 2-ethenyl13. Butyrolactone 14. Benzene, propyl15. Benzaldehyde 16. Pentanamide 17. 2H-Pyran-2-one, tetrahydro18. Succinimide 19. 2-Piperidinone 20. 2-Pentylcyclopentanone 21. Caprolactam 22. Benzenebutanal 23. [1,1'-Bicyclopentyl]-2-one 24. Benzenebutanol 25. Cyclopropylphenylmethane 26. 1-Naphthalenol 27. 3-Octadecene, (E)28. Palmitic acid 29. Octadecanenitrile 30. Methyl stearate 31. Stearic acid 32. 1,8-Diazacyclotetradecane-2,7-dione 33. Diisooctyl phthalate 33 0 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 Acquisition time (min) ×106 B 1.1 TIC of metering valve (hexane extract) Background 7 1.0 Metering valve 0.9 0.8 Counts 0.7 0.6 0.5 0.4 16 0.3 0.2 0.1 0 12 3 4 910 5 6 8 12 11 13 14 Peak ID 1. Kodaflex TXIB 2. Hexadecane 3. 1-Tetradecanol 4. Cyclononasiloxane, octadecamethyl5. Octadecane 6. Isobutyl 4-octyl phthalate 7. Dodecyl acrylate 8. Phenanthrene, 1-methyl9. Cyclodecasiloxane, eicosamethyl10. Butyl 4-methylpent-2-yl phthalate 11. Phenanthrene, 2,5-dimethyl12. Cyclodecasiloxane, eicosamethyl13. Tetracosamethyl-cyclododecasiloxane 14. bis(2-ethylhexyl) fumarate 15. Antioxidant BKF 16. tris(2,4-di-tert-butylphenyl) phosphate 15 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Acquisition time (min) Figure 4. Extractables analysis of a metering valve using headspace equilibrium temperature of 250 °C (A) and hexane extraction by MMI GC/MS (B). 8 Valve stem DCM extract • Odor agents (nonanal) • Resins (dimethyl adipate) • Adhesives (2,4,7,9-Tetramethyl-5-decyn-4,7-diol) • Lubricants (1-dodecanol) • Antioxidants (2,4-di-tert-butylphenol) • Plasticizers (Kodaflex TXIB) • Photoinitiators (Irgacure 184) • Comonomer/intermediate (dodecyl acrylate) • Antioxidant in polypropylene (7,9-di-tert-butyl-1oxaspiro(4,5)deca-6,9-diene-2,8-dione) • Plasticizer (Irganox 1076) Volatiles and semivolatiles testing of valve stem using headspace GC/MS showed an extractable profile consisting of (Figure 5A): • • • • • • Preservatives (formic acid) Softening polymer (1,3-dioxolane) The manufacture of polyols (hydroxyacetone) Catalysts (ethyl 4-ethoxybenzoate) Thermoplastic compositions (eicosamethyl cyclodecasiloxane) Resins (hexadecamethyl cyclooctasiloxane) Semivolatiles investigation of solvent extracts in valve stem using MMI GC/MS showed peaks attributed to (Figure 5B): Hexane extract • Odor agents (nonanal) • Molding material (dodecamethyl cyclohexasiloxane) • Phthalate plasticizer (hept-4-yl isobutyl phthalate) ×106 6.8 1 3 A TIC of stem (250 °C) 6.4 Background 6.0 Stem 5.6 5.2 4.8 6 4.4 4.0 3.6 3.2 2.8 2.4 2.0 2 1.6 5 10 1.2 8 0.8 9 7 4 13 0.4 14 11 12 0 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 Acquisition time (min) ×106 Counts Peak ID 1. Formic acid 2. 1,3-Dioxolane 3. 1,3-Dioxolane, 2-methyl4. Hydroxyacetone 5. 1,3,5-Trioxane 6. 1,2-Ethanediol, monoformate 7. 1,3,5-Trioxepane 8. 1,2-Ethanediol, diformate 9. 1,3-Propanediol 10. 1,3,5-Trioxane 11. 5-Methyl-2,4-diisopropylphenol 12. Ethyl 4-ethoxybenzoate 13. Cyclooctasiloxane, hexadecamethyl14. Cyclodecasiloxane, eicosamethyl- B 5.6 5.2 4.8 Peak ID 1. Nonanal 2. Dimethyl glutarate 3. Dimethyl adipate 4. Nonanoic acid 5. Glycerol 1,2-diacetate 6. 2,4,7,9-Tetramethyl-5-decyn-4,7-diol 7. p-Diacetylbenzene 8. 2,6-Di-tert-butyl-p-benzoquinone 9. 1-Dodecanol 10. 2,4-Di-tert-butylphenol 11. Ethyl 4-ethoxybenzoate 12. Kodaflex TXIB 13. Irgacure 184 14. 3,5-di-tert-Butyl-4-hydroxybenzaldehyde 15. Dodecyl acrylate 16. 7,9-Di-tert-butyl-1-oxaspiro(4,5)deca-6,9-diene-2,8-dione 17. Irganox 1076 17 TIC of stem (DCM extract) Background Stem 4.4 4.0 Counts 3.6 3.2 16 2.8 2.4 2.0 8 1.6 15 1.2 11 0.8 5 0.4 0 11 Figure 5. 12 7 3 4 2 1 13 14 15 6 16 17 18 9 10 19 20 21 23 Acquisition time (min) 12 13 24 25 14 26 27 28 29 30 Extractables analysis of the valve stem using headspace equilibrium temperature of 250 °C (A) and DCM extraction by MMI GC/MS (B). 9 Semivolatiles testing of solvent extract in plastic nozzle using MMI GC/MS showed peaks attributed to (Figure 6B): Actuator nozzle Volatiles and semivolatiles analysis of plastic nozzle using headspace GC/MS showed peaks attributed to the compounds listed below (Figure 6A). Dye additive could be attributed to the colorant in the actuator. • • • • • • • • • • • DCM extract • Odor agents (2,7-dimethyl-1-octanol) • Antioxidants (butylated hydroxytoluene, Irgafos 168, 4,4'-ethylenebis(2,6-di-tert-butylphenol)) • Catalysts (ethyl 4-ethoxybenzoate) • Releasing agents (palmitic acid) • Stabilizers (tris(2,4-di-tert-butylphenyl) phosphate) Monomers (acetic acid) Manufacture of dyes (hydroxyacetone) Paint/coating (2-pentanone) Solvents for polymers (methyl isobutyl ketone) Fragrances (4-methyl-4-penten-2-one) UV stabilizer (2,4-di-tert-butylphenol) Catalysts (ethyl 4-ethoxybenzoate) Releasing agents (palmitic acid) Lubricants (stearic acid) Antioxidants (Irgafos 168) Stabilizers (tris(2,4-di-tert-butylphenyl) phosphate) Hexane extract • Lubricants (phytane) • Antioxidants (butylated hydroxytoluene) • Catalysts (ethyl 4-ethoxybenzoate) • Monomers (dodecyl acrylate) • Thermal conversion of plastics (heneicosane) • Wax (hentriacontane) • Antioxidants (Irgafos 168) • Stabilizers (tris(2,4-di-tert-butylphenyl) phosphate) ×10 7 A 1.0 TIC of actuator nozzle (250 °C) Background Nozzle 0.9 Peak ID 1. 1-Pentene, 2-methyl2. Acetic acid 3. Hydroxyacetone 4. 2-Pentanone 5. 2,4-Dimethylfuran 6. Methyl isobutyl ketone 7. 4-Penten-2-one, 4-methyl8. Heptane, 4-methyl9. Acetylacetone 10. 3-Penten-2-one, 4-methyl11. Heptane, 2,4-dimethyl12. 2,4-Dimethyl-1-heptene 13. Octane, 4-methyl14. 2,5-Hexanedione 15. 2-Heptanone, 4-methyl16. 2-Heptanone, 4,6-dimethyl- 11 0.8 0.7 Counts 0.6 17 0.5 12 20 15 0.4 18 13 4 23 21 0.3 1 3 6 9 2 5 8 10 7 0.2 0.1 22 24 19 16 25 26 14 27 28 29 30 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. Dodecane Octane, 3,5-dimethylUndecane Dodecane, 2,6,11-trimethylDecane, 3,6-dimethylHeptadecane, 2,6,10,15-tetramethyl2,4-Di-tert-butylphenol Ethyl 4-ethoxybenzoate Heptadecane Hexadecane, 2,6,11,15-tetramethylEicosane, 2-methylPalmitic acid Stearic acid Irgafos 168 tris(2,4-Di-tert-butylphenyl) phosphate 31 0 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 Acquisition time (min) ×10 2.6 7 B TIC of actuator nozzle (DCM extract) Background Nozzle 2.4 2.2 17 2.0 1.8 Counts 1.6 1.4 1.2 18 1.0 7 0.8 8 10 13 0.6 15 24 0.4 1 3 5 0.2 14 9 11 6 16 12 Peak ID 1. Heptane, 2,4-dimethyl2. Dodecane 3. 1-Octanol, 2,7-dimethyl4. Octane, 2,3,6,7-tetramethyl5. Undecane, 4-methyl6. 2-Bromo dodecane 7. Dodecane, 2,6,11-trimethyl8. Pentadecane 9. Butylated hydroxytoluene 10. Ethyl 4-ethoxybenzoate 11. Pentadecane, 2-methyl12. Tremetone 13. Hexadecane, 2,6,11,15-tetramethyl14. Pentacosane 15. Palmitic acid 16. 4,4'-Ethylenebis(2,6-di-tert-butylphenol) 17. Irgafos 168 18. tris(2,4-Di-tert-butylphenyl) phosphate 0 5 Figure 6. 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 Acquisition time (min) Extractables analysis of an actuator nozzle using headspace equilibrium temperature of 250 °C (A) and DCM extraction by MMI GC/MS (B). 10 Volatile and semivolatile extractable compounds identified in pMDI components included monomers, polymers, adhesives, lubricants, surfactants, odor agents, paint additives, coating additives, plasticizers, resins, intermediates, antioxidants, UV-stabilizers, stabilizers, flavor and fragrance byproducts, colorants, regulators, processing aids, thermoplastic compositions, adhesives, wax from vulcanization of rubber, preservatives, photoinitiators, rubber ingredients, curing agents, finishing agents, dyes, and residual solvents. Table 4 contains a list of all extractables identified in pMDI. Most extractables were identified only by solvent extraction or only by high-temperature headspace sampling. For instance, oleimide is a slip agent/lubricant that was identified by ethanol extraction. Irganox 1076 is an antioxidant that was characterized using hexane extraction. 3-chlorophenyloctyl terephthalate is used in the production of polyester that was identified by DCM extraction. 2-pentanone is a painting/coating additive that was characterized using high-temperature headspace sampling. Table 3 lists the extraction technique and pMDI component used to identify the particular extractable. Table 4. Extractables identified in pMDI device Compounda Extraction (component)b [1,1'-Bicyclopentyl]-2-one HS(V) Originc 1,2-Benzenediol, o-(4-methoxybenzoyl)-o'-(2,2,3,3,4,4,4-heptafluorobutyryl)- D(C) 1,2-Ethanediol, diformate HS(C);HS(S) 1,2-Ethanediol, monoformate HS(C);HS(S) 1,3,5-Trioxane HS(C);HS(S) 1,3,5-Trioxepane HS(R);HS(C);HS(S) 1,3-Dioxolane HS(R);HS(C);HS(S) 1,3-Dioxolane, 2-methyl- HS(C);HS(S) Softening polymer (PA and PVC) 1,3-Propanediol HS(S) Polyester polymer 1,8-Diazacyclotetradecane-2,7-dione E(R); D,HS(V) Ingredient in polymer 13-Docosenamide, (Z)- E(R),D(V) Adhesives, sealant, lubricants 1-Butanol HS(V) Manufacture of polymers, pyroxylin, plastics 1-Dodecanol D(S), E(R) Surfactants, lubrication, polymers 1-Hexadecanol D(C), H(R) Lubrication, odor agent, paint and coating additive, plasticizer 1-Naphthalenol HS(R,V) Intermediate for antioxidants in lubricants 1-n-Hexyladamantane H(R) 1-Octadecanol E(R) Lubricants, resins Odor agent 1-Octanol, 2,7-dimethyl- D(N) 1-Pentene, 2,4,4-trimethyl- HS(R) 1-Pentene, 2-methyl- HS(N) 1-Phenoxypropan-2-ol H(S) 1-Tetradecanol E(R),H(C);H(V);H(S) 2,2,4-Trimethyl-1,3-pentanediol diisobutyrate D(C);D,H(V);D(S) Plasticizer 2,3-Butanedione HS(C) Flavor 2,4,7,9-Tetramethyl-5-decyn-4,7-diol D(S) Adhesives, surfactants 2,4-Dimethyl-1-heptene HS(N) 2,4-Dimethylfuran HS(N) 2,4-Di-tert-butylphenol D(C,S); HS(N); E,H,D,HS(R) 2,5-Cyclohexadiene-1,4-dione, 2,6-bis(1,1-dimethylethyl)-; 2,6-di-tert-butyl-p-benzoquinone D(S) 11 UV stabilizer, potential migrant Compounda Extraction (component)b 2,5-Hexanediol, 2,5-dimethyl- E,D(R) Originc Intermediate 2,5-Hexanedione E(R);HS(N) Deodorizing agent 2-[1-(4-Cyano-1,2,3,4-tetrahydronaphthyl)]propanenitrile; styrene-acrylonitrile trimer D(V) Byproduct in acrylonitrile styrene plastics 2-Bromo dodecane D(N) 2-Butenal, 2-ethenyl- HS(V) 2-Butenedioic acid (E)-, bis(2-ethylhexyl) ester; bis(2-ethylhexyl)fumarate H(V) 2-Cyclopenten-1-one HS(R) 2-Ethyl-1-hexanol, trifluoroacetate HS(R) 2-Heptanone, 4,6-dimethyl- HS(N) 2-Heptanone, 4-methyl- HS(N) 2H-Pyran, 3,4-dihydro- HS(V) 2H-Pyran-2-one, tetrahydro-; d-valerolactone HS(V) Intermediate (copolymer) in polyester 2-Pentanone HS(N) Paint and coating additives 2-Pentanone, 4,4-dimethyl- HS(R) 2-Pentenal, (E)- HS(V) Flavor and fragrance agent 2-Pentene, 2,4,4-trimethyl- HS(R) 2-Pentylcyclopentanone HS(V) Odor agent 2-Piperidinone HS(V) Intermediate (copolymer) 2-Propanol, 2-methyl- HS(R) 2-Propanone, 1-hydroxy-; hydroxyacetone HS(S);HS(N) 3,5-di-tert-Butyl-4-hydroxybenzaldehyde D(C,S) 3-[1-(4-Cyano-1,2,3,4-tetrahydronaphthyl)]propanenitrile D(V) 3-Heptene, 2,2,4,6,6-pentamethyl- HS(C); H,D,HS(R) Manufacture of polyols, acrolein, dyes 3-Octadecene, (E)- HS(V) 3-Penten-2-one, 4-methyl- HS(N) Flavor and fragrance 4,4'-Ethylenebis(2,6-di-tert-butylphenol) D(N) Stabilizer and antioxidant for polyolefins 4-Penten-2-one, 4-methyl- HS(N) Flavor and fragrance 4-Pentenenitrile, 2-methylene- HS(R) 5-Methyl-2,4-diisopropylphenol HS(C,S) 7,9-Di-tert-butyl-1-oxaspiro(4,5)deca-6,9-diene-2,8-dione D(C,S) Antioxidant in polypropylene 9-Octadecenamide, (Z)-; oleimide E(R) Slip agent, lubricant, corrosion inhibitor; potential to leach Acetic acid HS(R,N) Production of vinyl acetate monomer Solvent for plastic and resins Acetophenone E(R) Acetylacetone HS(N) Behenic alcohol E,H(R) Lubricant Benzaldehyde HS(V) Precursor to plastic additives Benzene HS(R) Benzene, propyl- HS(V) Benzenebutanal HS(V) Benzenebutanol HS(V) Benzenepropanoic acid, 3,5-bis(1,1-dimethylethyl)-4-hydroxy-, methyl ester; D(C);D(S); H(R) Irganox 1076 12 Catalyst for olefin polymerization Polymer stabilizer Compounda Benzoic acid, 4-ethoxy-, ethyl ester; ethyl 4-ethoxybenzoate Extraction (component)b Originc E(R);H(C);D(V);D,HS(S); D,H,HS(N) Catalyst for olefin polymerization Benzoic acid, ethyl ester; ethyl benzoate E(R) Fragrance Benzonitrile HS(R) Butanal HS(V) Intermediate Butylated hydroxytoluene (BHT) D,H(N) Antioxidant Butyrolactone HS(V) Colorant; intermediates, process regulators, processing aid, solvents Caprolactam HS(V) Precursor to nylon 6, a widely used synthetic polymer cis-13-Octadecenoic acid E,H,D(R) Lubrication in plastics and coatings cis-Vaccenic acid HS(R) Cyclodecasiloxane, eicosamethyl- HS(R);HS(C);H(V);HS(S) Thermoplastic Cycloheptasiloxane, tetradecamethyl- H(S) Resin Cyclohexanone, 3,3,5-trimethyl- E(R) Monomer for polycarbonate; polymerization initiator, coating, paint, gloss and surface finish Cyclohexasiloxane, dodecamethyl- HS(R);H(S) Intermediate, solvent, molding material Polymer synthesis Cyclononasiloxane, octadecamethyl- H(C);H(V);H(S) Cyclooctane, 1,4-dimethyl-, trans- H(N) Cyclooctasiloxane, hexadecamethyl- H,HS(S) Thermoplastic, resin Cyclopentanone HS(V) Fragrance Cyclopentanone, 2-cyclopentylidene- D(V) Cyclopentanone, 2-methyl- HS(V) Cyclopropylphenylmethane HS(V) Decane, 3,6-dimethyl- HS(N) Dibutyl phthalate H(C) Potentially toxic plasticizer Diethyl phthalate E,H(R);H(C) Potentially toxic plasticizer Diisooctyl phthalate HS(V) Potentially toxic plasticizer Disulfide, bis(1,1,3,3-tetramethylbutyl) HS(R) Docosane H(R) Dodecane D,H,HS(N) Dodecane, 2,6,11-trimethyl- D,H,HS(N) Dodecyl acrylate E,D(R);D,H(C);H(V);D,H(S); H(N) Eicosane, 2-methyl- HS(N) Ethanol, 2-(vinyloxy)- HS(C) Ethanone, 1,1'-(1,4-phenylene)bis-; p-diacetylbenzene D(S) Fluticasone propionate E(R);D(V) Wax in vulcanization of rubber Intermediate, comonomer Corticosteroid used to treat asthma Formic acid HS(S) Preservative and antibacterial agent Glycerol 1,2-diacetate D(S) Thermal conversion of plastics Heneicosane H(N) Hentriacontane H(N) Heptadecane HS(N) Heptadecane, 2,6,10,15-tetramethyl- HS(N) Heptane, 2,2,6,6-tetramethyl-4-methylene- HS(R) Heptane, 2,4-dimethyl- D,H,HS(N) 13 Wax Compounda Extraction (component)b Heptane, 4-methyl- HS(N) Originc Hexadecane H(V) Pyrolysis of plastic Hexadecane, 2,6,10,14-tetramethyl-; phytane H(N) Plasticizers, lubricant Hexadecane, 2,6,11,15-tetramethyl- D,HS(N) Hexadecanoic acid; palmitic acid E,H,D,HS(R);HS(V); D,HS(N) Hexanal, 2,2-dimethyl- E(R) Hexanedioic acid, dimethyl ester; dimethyl adipate D(S) Hexestrol D(R) Isophthalic acid, 3,5-difluorophenyl octyl ester; 3,5-difluorophenyl isophthalate D(R) Isophthalic acid, ethyl tridec-2-ynyl ester; ethyl tridec-2-ynyl isophthalate D(R) Methanone, (1-hydroxycyclohexyl)phenyl-; Irgacure 184 D(S) Releasing agent, plasticizer Photoinitiator Methyl isobutyl ketone HS(N) Solvent for lacquers, polymers and resin Methyl stearate HS(V) Lubricant and surfactants Methylal HS(C) Blowing agent in PU foam system Nonanal D(R);D,H(S) Causes off-taste/odor due to thermo degradation of polyolefins containers, antioxidants are usually added to counter Nonanoic acid D(S) Plasticizers; lubricants, paints and coating, plastic and rubber products Octadecanamide HS(R) Additives in rubber Octadecane H(V) Plasticizer in PVC Octadecanenitrile HS(R);HS(V) Rubber composition Octadecanoic acid, 2-propenyl ester; allyl stearate H(R) Lubricant Octadecanoic acid, ethyl ester; ethyl stearate E(R) Fragrance, plasticizer, lubricant Octadecanoic acid; stearic acid E,H,D,HS(R);HS(V);HS(N) Lubricant, softening, and release agents; soften PVC; potential to migrate Octane, 1,1'-oxybis- HS(C) Octane, 2,3,6,7-tetramethyl- D(N) Octane, 3,5-dimethyl- HS(N) Octane, 4-methyl- H,HS(N) Oleic acid E(R) Plasticizer; ingredient in rubber Pentacosane D,H(N) Plasticizer Pentadecane D(N) Aliphatic hydrocarbon plasticizer with potential to migrate Pentadecane, 2-methyl- D(N) Pentadecanenitrile HS(R) Pentanal HS(V) Odor agent Pentanamide HS(V) PA-6 additives (potential migration) Pentanedioic acid, (2,4-di-t-butylphenyl) mono-ester H(C) Pentanedioic acid, dimethyl ester; dimethyl glutarate D(S) Pentanenitrile HS(V) Pentanoic acid; valeric acid HS(V) Phenanthrene, 1-methyl- H(V) Phenanthrene, 2,5-dimethyl- H(V) 14 Resin, viscosity Lubricant Compounda Extraction (component)b Originc Phenol, 2,2'-methylenebis[6-(1,1-dimethylethyl)-4-methyl-; Antioxidant BKF E,D(R);H(V) Antioxidant in rubber and plastic Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1); Irgafos 168 D,H,HS(N) Antioxidant, potential migration Phenol, 4-(1,1,3,3-tetramethylbutyl)- E,H,D(R);D(C) Phthalic acid, butyl 4-methylpent-2-yl ester; butyl 4-methylpent-2-yl phthalate H(V) Phthalate plasticizer; potentially toxic Phthalic acid, di(oct-3-yl) ester; di(oct-3-yl) phthalate E(R) Phthalate plasticizer; potentially toxic Phthalic acid, hept-4-yl isobutyl ester; hept-4-yl isobutyl phthalate H(S) Phthalate plasticizer; potentially toxic Phthalic acid, isobutyl 4-octyl ester; isobutyl 4-octyl phthalate H(V) Phthalate plasticizer; potentially toxic Propanenitrile, 2-hydroxy- HS(R) Propanoic acid HS(R);HS(V) Antimicrobial packaging material Propanoic acid, 2-methyl-, 3-hydroxy-2,2,4-trimethylpentyl ester; 2,4,4-trimethyl-1,3-pentanediol monoisobutyrate (Kodaflex TXIB) D(V) Plasticizer Pyridine HS(V) Solvent and reagent Pyrrole HS(R) Monomer Silane, diethylheptyloxyoctadecyloxy- D(N) Succinimide HS(V) Monomer Terephthalic acid, 3-chlorophenyl octyl ester; 3-chlorophenyl octyl terephthalate D(R) Monomer Tetracosamethyl-cyclododecasiloxane HS(R);H(C);H(V);H(S) Tetracosane H(R) Plastic decomposition; diffusion out of rubber Tetradecanoic acid; myristic acid E,D,HS(R) Adhesives, sealant, finishing agent, lubrication, surface active agents Tetraethyl silicate; Dynasil A E(R) Curing agent; crosslinker in silicone rubber system trans-13-Octadecenoic acid HS(R) Tremetone D,H(N) Toxic compound tris(2,4-Di-tert-butylphenyl) phosphate E,H(R);H(V);D,H,HS(N) Stabilizer for polymers Undecane HS(N) Lubricant Undecane, 4-methyl- D(N) a Compounds are alphabetized based on name listed in NIST14 library. Common names are indicated in blue. b Solvent extraction: ethanol (E), dichloromethane (D), and hexane (H). High-temperature headspace sampling (HS). pMDI components: rubber seal (R), retaining cup (C), valve stem (S), metering valve (V), and actuator nozzle (N) c Origin of compounds are based on literature reference [3]. 15 4. D. L. Norwood, et al. Best practices for extractables and leachables in orally inhaled and nasal drug products: an overview of the PQRI recommendations. Pharm. Res. 25, 727-739 (2008). Conclusion The complementation of headspace GC/MS and MMI GC/MS provided a broad extractables profile of compounds that can be extracted from a pMDI. Most of the compounds identified were specific to high-temperature headspace sampling or solvent extraction techniques. The MMI in solvent vent mode allows for the detection of low-level leachable/extractable compounds by making large volume injection. Headspace sampling simplifies sample preparation as the pMDI component can be placed directly into the headspace vial for analysis. MMI GC/MS and headspace GC/MS provide a nontargeted approach to determine an extractables/leachables profile. GC/Q-TOF and GC/MSMS would be the next step for targeted compound analysis. This application note is not intended to do quantitation on the extractable and leachable components. Literature contains references on using GC/MS and GC/MSMS to quantify the presence of potential endrocrine disruptors, such as phthalates, extracting from pMDI devices [9,10]. 5. L. Dick. Best Practices of Routine Extractables Testing [Webinar]. IPAC-RS Materials Webinar (2012, Sept 13). Retrieved from http://solutions.3m.com/ 3MContentRetrievalAPI/BlobServlet?lmd=1352355247000 &locale=en_WW&assetType=MMM_Image&assetId=131 9241566419&blobAttribute=ImageFile 6. L. M. Nagao, et al. The ELSIE Extractables and Leachables Database. Pharmaceutical Outsources, Journal of Pharmaceutical & Biopharmaceutical Contract Services (2011, Nov 01). Retrieved from http://www.pharmoutsourcing.com 7. Guidance for Industry; Container Closure Systems for Packaging Human Drug and Biologics, US Department of Health and Human Services, Food and Drug Administration, Rockville, MD, May 1999. 8. J. H. Wildhaber, et al. “Inhalation therapy in asthma: Nebulizer or pressurized metered-dose inhaler with holding chamber? In vivo comparison of lung deposition in children” J. Pediatr. 135, 28–33 (1999). References 1. D. J. Ball, et al. Safety Evaluation, Qualification, and Best Practices Applied to Inhalation Drug Products. In Leachables and Extractables Handbook, John Wiley & Sons (2012). 9. J. Chan, F. Shuang. Rapid, Sensitive, and Robust Detection of Phthalates in Food Using GC/MS or LC/MS. Agilent Technologies Application Note, publication number 5990-9510EN (2012). 2. A. Feilden. Update on Undertaking Extractable and Leachable Testing 1st ed. Smithers-Rapra (2011). 10. X. Ye, et al. “Analysis of 21 phthalate leachables in metered dose inhalers by gas chromatography tandem mass spectrometry” Anal. Methods, 6, 4083-4089 (2014). 3. D. Jenke, T. Carlson. “A Compilation of Safety Impact Information for Extractables Associated with Materials Used in Pharmaceutical Packaging, Delivery, Administration, and Manufacturing Systems” PDA J. Pharm. Sci. Technol. 68, 407-455 (2014). For More Information These data represent typical results. For more information on our products and services, visit our Web site at www.agilent.com/chem. 16 17 www.agilent.com/chem Agilent shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. Information, descriptions, and specifications in this publication are subject to change without notice. © Agilent Technologies, Inc., 2015, 2017 Printed in the USA May 15, 2017 5991-6142EN
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