SR-Z — Rotary-Table Vertical All-Electric, 55

ALL-ELECTRIC VERTICAL INJECTION MOLDING MACHINE
ALL-ELECTRIC VERTICAL INJECTION MOLDING MACHINE
Vertical SRZ/SRH/SVM
SR-D
series
Exploiting
New Application Areas
SRZ
All-electric driven vertical-rotary table-type molding machine
SRH
SR-D
All-electric vertical rotary injection molding machine
series
with horizontal injection
SVM
SR-D
All electric vertical molding machine
with vertical clamping system
series
SRZ
All-electric driven vertical-rotary table-type
molding machine
This all electric vertical machine with rotary table is compact and provides high working efficiency, which inherits
the superior performances of the horizontal machines. It comes standard with the Zero-molding System and the
SL Screw System (new plasticizing system that operates on a new melting theory). It delivers precision
compounded molding via improved safety, reliability and cost-performance.
Compact, all electric vertical machine
of high working efficiency
Full open door
Standard
Equipment
A full open door facilitates access to the
mold during setup, so mold mounting work
is easy.
*
Stress-free platen
Patent
pending
With a stress-free structure for the upper platen, the
surface pressure placed on molds is kept constant
during mold opening and closing. Like the Center
Press platen proven on horizontal machines, clamping
force can be decreased, giving all the more reason to
expect molds to last longer.
System as a standard feature
SL Screw System as a standard feature
SR-D
With door slid open
(Access to mold from removal side)
series
Low hight rotary table
Standard
for enhanced safety Equipment
By positioning the rotary table at waist
height (lowest in the industry), operators
have more foot room. Operators do not
need a stepladder to operate the machine,
which means greater work efficiency and
safety.
With door slid open and folded
(Access to mold from molding side)
Equipment
Large rotary table
with high speed mold rotation
Standard
The machine comes standard with a
large table that accommodates molds of
one class higher and affords the
operator plenty of daylight.
950mm
Box frame
Rotation time: 1.2 sec/180°
(When mold is not mounted)
Repeated stopping accuracy: 10 μm or less
Standard
Equipment
A highly rigid almost cube-like frame has
been adopted to reduce vibrations that
have plagued vertical machines during
mold opening and closing.
Space-saving footprint
Standard
Equipment
With a smaller footprint (smallest class in the industry), the
SR-Z series minimizes the installation space needed for the
main machine and peripheral equipment.
Injection Module
Injection Speed
Screw Diameter(mm)
C140
270mm/s
25, 28
C250
200mm/s
28, 32, (36)
*Minimum Clamping Force Detect and Clamping Force Monitor are option.
Zero-molding,
4
is a registered trademark of Sumitomo Heavy Industries, Ltd. in Japan.
SR75D
4.4m2
1560mm
SR75Z
▲30%
3.2m2
1544mm
2299mm
SR75Z
(730kN)
Plasticizing unit
2850mm
Clamp force
Plasticization on a new melting theory
Smooth, stress-free plasticization using the SL Screw System
■Gas prevention
Because resin is molded in a molten state that prevents shearing,
less gas, which potentially can deposit on molds, is generated, so
mold maintenance intervals can be spread further out. This system is
highly effective with engineering plastics that readily release gases.
■Wear prevention
Resin supply that relies on gravity can lead to pellet clogs around
the hopper mouth. But because resin is steadily supplied in just the
required amount, the screw and cylinder undergo less wear caused
by hard pellets such as fiberglass resin.
Stable accuracy
Standard
Equipment
High precision filling by FFC with the Zero-molding System
The SR-Z series comes standard with the Zero-molding System
that earned a solid reputation on the SE-DUZ series. This
mush-desired stress-free filling is a prerequisite of stable
quality.
FFC (Flow Front Control) uses Flash Control to optimize the
front end of the resin flow and ensure cavities are evenly filled.
It eliminates short shots and helps stabilize quality with multiplecavity molds. Moreover, because molding can be done at low
injection pressures, less clamping force is needed, which
enables gas to escape more freely during molding.
■Improved recoloring
■Comparison of amount of purged resin
Shot
−56%
100
90
80
70
60
90 shot
1880g
50 shot
1017g
50
40
30
20
10
General screw
■Weight stability (2-sided molding, A and B)
16.5
Material volume(g)
The amount of resin that requires purging has been greatly reduced
even when frequently needing to change colors as is the case of
flexible production of a wide variety of products in small lots.
A side B side
16.4
16.3
16.2
16.1
16.0
15.9
15.8
15.7
15.6
15.5
Shot No.
1
5
10
15
20
25
30
SL screw
0
Loader
Cylinder
Screw
GS Valve
N9 controller
■Not using FFC
(Unevenly filled)
■FFC
(Evenly filled)
Standard
Equipment
5 independent machine status signals are
available for output. The signals are selectable
from 25 items.
●12.1-inch touch-panel adopted
●Interface : Signal output for machine condition,
USB port, serial port and parallel port is
equipped as standard.
●FA : Convenient connection to iii-system with
Ethernet I/F.
●Three kind of languages are available with
one-touch to switching.
(Japanese, English and Chinese as standard.)
5
SRH
All electric horizontal injection rotary molding machine
with vertical clamping system
A vertical mold clamping system has been incorporated into an all electric horizontal injection molding machine
without sacrificing the intrinsic basic performance of high precision, high cycling and high injection performance
of the base frame, to ensure users stable insert molding.
Direct drive system
Improved clamping accuracy
Standard
Equipment
A dedicated servo system has been incorporated into a direct drive motor of low inertia and high
response, to make molding precision more stable. A direct drive system is adopted for injection,
dosing and ejecting.
The table rotation mechanism works from a
mechanical origin that ensures a 10 µm repeated
stopping accuracy in table turning. It prevents
wear in the mold guide pins and displacement
when coupling to an insert feeder. Moreover, the
table is rotated in a fast 1.2 sec, which helps to
shorten production cycles.
Servo-drive mechanism
Sensor
High performance
Screw assembly
SR-D
DD motor
Ball screw
Sensor
ISC (Intelligence Servo Control) provides ultimate molding stability.
series
Algorism
Servo-control system
Software
Transparent cover
for nozzle touch
Standard
confirmation Equipment
A horizontal rotary machine
with vertical clamping system
absolutely needs this transparent
cover. Operators can visually
confirm nozzle touching while
molding.
Improved operability
Standard
Equipment
A full open door ensures a wide work area and
enables efficient operation. Moreover, the low bed
(lowest table height of same class machines)
enhances the safety of setup tasks.
Higher level of mold protection
Mold protection has been taken to a higher level
with excellent control performance and a highly
accurate clamping system .
This enhances product quality and reduces mold
damage even with insert molding for metal parts.
Comparison of high sensitivity mold protection
Original form
With high sensitivity
mold protection
Injection Module
6
Clamp force
Plasticizing unit
Injection Speed
Screw Diameter(mm)
SR100H
(980kN)
C250
300mm/s
28, 32, 36
Without mold
protection
N9 controller
Standard
Equipment
5 independent machine status signals are
available for output. The signals are selectable
from 25 items.
●12.1-inch touch-panel adopted
●Interface : Signal output for machine condition,
USB port, serial port and parallel port is
equipped as standard.
●FA : Convenient connection to iii-system with
Ethernet I/F.
●Three kind of languages are available with
one-touch to switching.(Japanese, English
and Chinese as standard.)
All electric vertical molding machine
with vertical clamping system
SVM
This machine adds good operability and space-saving design to the intrinsic basic performance of a fully electric
horizontal machine via high precision, high cycling and high injection performance. Its authority is demonstrated
well in compounded molding of hoops and other products, and molding of lenses.
Improved injection performance
●Direct drive system
Standard
Equipment
●Injection speed
Standard
Equipment
Improved control unit
The SV-M series adopts
the N9 controller of the
SE-DUZ series.
5 independent machine
status signals are available
for output. The signals are
selectable from 25 items.
By incorporating a direct drive injection system
and ISC (Intelligent Servo Control), two
technologies that have already been proven
with horizontal machines, the SV-M series has
improved repeat stability, response, and
position and pressure follow. Molding is
performed to a higher degree of precision.
●12.1-inch touch-panel
adopted
●Interface : Signal output
SR-D
for machine condition,
USB port, serial port
and parallel port is
equipped as standard.
●FA : Convenient connection to iii-system
with Ethernet I/F.
●Three kind of languages are available
with one-touch to switching.(Japanese,
English and Chinese as standard.)
The maximum injection speed has been greatly
increased over earlier machines. And, response
has been improved, therefore this machine
provides everything needed to mold small and
micro products.
Injection characteristics of the SV50M-C110 / C110HP
Injection speed (mm/s)
900
800
21ms
SV50M-C110HP
(800mm/s)
700
600
500
400
300
22.5ms
Standard
Equipment
SV50M-C110
(500mm/s)
64ms
200
100
0
Improved safety
and operability
Conventional
machine
(300mm/s)
Standard
Equipment
The dual saw blade-like mechanical stoppers
(no adjustment required) are both safe and
easy-to-use. (SV50M only)
Injection Module
A wider variation of screw diameters are available than with earlier machines,
making it possible to handle molded products of large shot volume.
The opening has been enlarged and outfitted
with a resin cover. Besides improving
workability and visibility, it is easy to build into
production lines.
Clamp force
Plasticizing unit
Injection Speed
Screw Diameter(mm)
SV18M
(170kN)
C30
500mm/s
14, 16, 18, 20
C32
500mm/s
18, 20, 22
C110
500mm/s
22, 25, 28
C110-HP
800mm/s
22, 25
SV50M
(490kN)
7
Vertical SRZ/SRH/SVM
Main specifications
Items
SR75Z
SR100H
Double toggle (Lower platen fixed)
Double toggle (Lower platen fixed)
Belt drive
Belt drive
Unit
●Clamp unit
Clamp force
Clamp driving system
kN{tf}
730 {75}
980 {100}
Mold size (Clearance between tie-bars)
Clamp platens max.
mm
420×420
435×435
Table dimension (Lower platen dimensions)
mm
φ1220
φ1300
Daylight
mm
570
600
SR-D
Mold opening stroke
Mold installation height
min.
max.
Locating ring diameter
Ejector type
Ejector force
Ejector stroke
mm
250
250
mm
220
250
mm
320
350
mm
φ100
Electric (1 point)
Electric (3 point)
26 {2.7}
26 {2.7}
series
kN{tf}
mm
Ejector driving system
60
60
Belt drive
Direct drive
●Injection unit
Plasticizing unit
C140
C250
Injection driving system
Screw diameter
Injection pressure max.【Note1, Note2】
S
Direct drive
M
M
mm
25
28
28
32
(36)
28
32
36
MPa
274
218
284
217
171
284
217
171
{2800}
{2230}
{2900}
{2220}
{1750}
{2900}
{2220]
{1750}
{kgf/cm }
2
Hold pressure max.【Note1, Note2】
C250
Belt drive
219
175
227
174
137
227
174
137
{kgf/cm }
MPa
{2240}
{1784}
{2320}
{1776}
{1400}
{2320]
{2776}
{1400}
Theoretical injection capacity
cm
51
64
86
113
143
86
113
143
Max. injected mass〔GPPS〕
g
49
61
83
108
137
83
108
137
4.8
2
Plasticizing rate max.〔GPPS〕【Note3】
Injection rate max.
Screw stroke
Injection speed max.
Screw speed max.
3
OZ
1.7
2.2
2.9
3.8
4.8
2.9
3.8
kg/h
13
19
19
27
38
37
53
76
rpm
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
cm /s
133
166
123
161
204
185
241
305
3
mm
104
140
140
mm/s
270
200
300
rpm
400
Number of temperature control zone
Heater capacity【Note4】
Nozzle contact force
400
4
kW
3.4
3.7
kN{tf}
5
4.3
5.3
6.2
11 {1.2}
5
6.6
7.6
11 {1.2}
●Machine dimension & mass
Machine dimension (L×W)
mm
Machine height (H)【Note4】
mm
Machine mass
t
1544×2299
3213
3268
3.9
1544×2299
3295
3385
1540×4283
3475
4.0
Note1. The maximum injection pressure and hold pressure are calculated values, which are the outputs of the machine, but not the resin pressures.
Note2. The maximum injection pressure and hold pressure are no pressures that can be generated continuously.
Note3. The injection capacity is a value with the SD screw installed. (SRZ is a value with the SL screw installed.)
Note4. Data in the list are base on machine with open exclusive screw assembly.
Note5. The value in { } is given for reference.
Note6. Specifications subject to change without notice for performance improvement.
Note7. Screw in bracket ( ) refers to optional selection.
Note8. The dimensions are Japanese specification.
◇ This series originally comply to safety standards of Japan, the US, in addition, also China GB22530 and KC mark.
8
2003
5.3
8.5
SV18M
SV50M
Double toggle (Lower platen fixed)
Double toggle (Lower platen fixed)
Belt drive
Belt drive
170 {18}
490 {50}
260 × 260
360 × 360
400 × 560
505 × 690
450
550
200
250
150
200
250
300
φ 60
φ 100
Electric (1 point)
Electric (3 point)
7.8 {0.8}
21 {2.2}
40
40
Belt drive
Belt drive
C30
C32
C110
Direct drive
C110-HP
Direct drive
S
S
S
14
16
18
20
18
20
22
22
25
28
22
25
223
266
210
170
225
182
150
274
212
174
274
241
{2280}
{2713}
{2144}
{1736}
{2294}
{1855}
{1529}
{2800}
{2170}
{1780}
{2800}
{2458}
223
212
168
136
180
146
120
219
170
139
219
192
{2280}
{2170}
{1715}
{1388}
{1835}
{1488}
{1223}
{2240}
{1736}
{1424}
{2240}
{1966}
6.2
11
14
17
14
17
21
40
51
64
40
51
5.9
11
13
17
13
17
20
38
49
61
38
49
1.7
0.2
0.4
0.5
0.6
0.5
0.6
0.7
1.3
1.7
2.2
1.3
5.1
9.5
13
16
9
13
18
18
26
37
18
26
〔460〕
〔430〕
〔430〕
〔430〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
〔400〕
77
101
127
157
127
157
190
190
245
308
304
393
40
55
55
55
500
460
430
4
2.1
2.5
55
104
500
500
800
400
400
400
5
5
4
2.5
2.9
3.2
5
3.5
3.9
3.9
4.3
104
4.8
3.9 {0.4}
7.8 {0.8}
7.8 {0.8}
1117 × 1231
1210 × 1812
1210 × 1812
3019
3393
3859
1.7
2.6
2.8
3.9
4.3
9
Vertical SRZ/SRH/SVM
Standard Equipments
Plasticizing & injection unit
SRZ SRH SVM
○
○
○
○
○
3 Programming control hold pressure
1 Screw assembly (open nozzle, Hard chromium plating)
2 Programming control of injection
Note.1
○
○
○
4 Screw pull back (after holding pressure/after screw rotating)
○
○
○
5 Screw position digital indicator (0.01mm)
○
○
○
6 Injection start delay timer
○
○
○
7 V-P switchover controller (pressure, position)
○
○
○
8 Injection start delay timer
○
○
○
Clamp unit
SRZ SRH SVM
○
○
○
2 Mold protection
○
○
○
3 Low pressure mold clamp
○
○
○
4 Temporary stop of mold opening/closing
○
○
○
5 Remote control of clamp force
○
○
○
6 Remote control of mold space
○
○
○
7 Ejector (with selective multi-functions & return check)
○
○
○
8 Ejector protrusion delay timer
○
○
○
○
○
○
10 Ejector 2-speed control
○
○
○
○
12 Interlock for ejector (In manual operation, only the mold open limit is available)
1 Programmed control of mold opening/closing speed (5-step/3-step)
9 (Select between nozzle touch and plasticizing unit withdraw limit)
○
○
○
9 Ejector remote control (speed, stroke and pressure)
10 PID temperature control
○
○
○
○
○
11 Zone 1 high capacity heater
☆
○
○
11 Ejector protrusion holding device
—
—
○
12 2-modes temperature control (production/standby)
○
○
○
—
—
○
13 Cold screw startup protection (Interlock variable timer attaching)
○
○
○
13 Ejector protrusion during mold opening
14 Injection unit retraction delay selector (with delay timer)
○
○
○
14 Ejector protrusion during mold closing
15 Sprue break stroke remote setting (Detection of nozzle touch, Moving time)
○
○
○
16 Screw speed digital indicator
○
○
○
16 Mold close and mold opening signals (Spear control signal) No-voltage dry contact
17 Remaining cooling timer indicator
○
○
○
18 Plasticizing start delay timer
○
○
○
19 Injection/Holding response 10-mode
○
○
○
20 Hole pressure speed setting
○
○
○
21 Pull back delay control
○
○
○
—
○
○
23 Flash control
○
—
—
24 Synchro-plast control
○
○
○
25 SK-control
○
○
○
26 Temperature controlier for nozzle
○
○
○
27 Stepped heat-up operation
○
○
○
28 Water cooling jacket temperature control device
○
○
○
29 Mold open operation during plasticizing (needle nozzle drive control)
○
○
○
30 Multi-step filling pressure control
○
○
○
○
○
○
32 Manual one-touch plasticizing
○
○
○
☆
○
○
SR-D
Automatic purging program Interlock attaching
22 Flash Speed Mode
31 Resin staying protection
33 Purged resin tray and protective mechanism
Control unit
SRZ SRH SVM
○
○
○
2 Input setting device : Sheet-key and touch panel
○
○
○
3 Internal memory of mold conditions (200 conditions)
○
○
○
4 Operation guide for beginners
○
○
○
5 Production guide for beginners
○
○
○
6 Molding profiles display functions (mold profiles storage, cursor, display and so on)
○
○
○
7 Screen hard copy
1 12.1 inch TFT Color LCD screen
○
○
○
8 Printer connection circuit
○
○
○
9 Take-out robot connection circuit
○
○
○
10 Three languages screen changeover (Japanese/English/Chinese)
○
○
○
11 Operation guide for maintenannce
○
○
○
○
○
○
13 Molding process indication
○
○
○
14 SSR control circuit for heater bands
○
○
○
15 Input expressed in industrial units of velocity, position, pressure & screw revolution
○
○
○
16 Signal output for machine condition (5ch)
12 Automatic starting system (heater warming, heater start, machine stop)
○
○
○
17 USB connection circuit (printer, memory)
○
○
○
18 PC connection circuit (RS232C)
○
○
○
19 Molding condition protection
○
○
○
20 Alarm sequence selection
○
○
○
21 Initial rejection + short stop rejection
○
○
○
10
—
—
○
15 Ejector plate retun signal (Input signal for molding machine) Connecting by metal concent
☆
☆
○
○
○
○
17 Valve gate drive circuit (control circuit only)
○
○
○
○
○
series
18 Standby mode for mold mounting (low mold closing/opening speed)
19 Safety doors with clear PMMA windows
Note.2 Note.2
21 Safety doors (interlocked electrically/mechanically)
Note.2 Note.2
20 Emergency stop switch (on both sides)
22 Mold op/cl selection low vibration or high speed mode
23 Multi-toggles
Monitor unit
○
○
○
○
○
○
○
○
○
○
○
○
SRZ SRH SVM
○
○
○
2 Heater band burnout monitor
○
○
○
3 Auxiliary facility monitor (1ch)
○
○
○
4 Alarm monitor (6 items)
○
○
○
5 Automatic setting of monitor high/low value
○
○
○
6 Abnormal history (item and time)
○
○
○
7 Product quality monitor
○
○
○
8 Statistics product quality control (Actual value control, Quality transition graph)
○
○
○
9 Production control
○
○
○
1 Actual operating values indicator
10 Automatic starting system (heater + external output signal)
11 Cylinder heater temperature monitor (all zones)
○
○
○
○
○
○
12 Self-diagnosis
○
○
○
13 Audible alarm
○
○
○
14 Shot counter
○
○
○
15 Molding cycle time monitor (attended/unattended selection)
○
○
○
16 Total production control circuit
○
○
○
17 All-in-one setting screen
○
○
○
○
○
○
18 Monitor setting fail protection
Miscellaneous
1 Automatic centralized greasing device*
2 2-Lines closed circuit cooling water piping connection (with flow detector, stop valve)
3 Standard spare parts (touchup paint, fuse)
SRZ SRH SVM
○
○
○
○
○
○
○
○
○
*There are manual greasing points also.
Note 1 The wear and corrosion resistant SL Screw is a standard
specification of the SR-Z series.
Note 2 The SR-Z and SR-H series are equipped with a safety light curtain
for the clamping system on the operating side.
○:Standard Equipments ☆:Optional Equipments —:Cannot be selected
Optional Equipments
Plasticizing selection
SRZ SRH SVM
—
☆
☆
2 Wear & corrosion resistant screw assembly Ⅱ & Ⅲ (C30:only Ⅱ )
—
☆
☆
3 High-temperature screw assembly (Max. temp. 450℃ )
—
☆
☆
4 SF screw assembly
—
☆
☆
5 Needle valve nozzle (pneumatic nozzle actuating cylinder)
☆
☆
☆
6 FTCⅠnozzle (C30), FTCⅡnozzle (unavailable for C32)
☆
☆
☆
7 High capacity heater
☆
☆
☆
1 Hard chromium plating screw assembly (unavailable for C32)
Injection selection
SRZ SRH SVM
☆
☆
☆
2 Standard type hopper
☆
☆
☆
3 V/P switchover by mold cavity pressure
☆
☆
☆
4 Needle valve nozzle drive circuit (pneumatic cylinder)
☆
☆
☆
5 FTC nozzle electric control circuit
☆
☆
☆
6 High temperature heater control circuit (Max. temp. 499℃ )
—
☆
☆
7 Hopper shutter device
☆
☆
☆
1 Resin temperature finder (Only for needle type with thermocouple)
Clamp Unit
1 Upper ejector (air driven)
SRZ SRH SVM
☆
—
Note.1
2
Upper ejector (HST) Only for SV50M
—
—
SV18M mold exchanging table / SV50M mold exchanging preroller
—
—
☆
4
Heat insulating plate
☆
☆
☆
—
—
☆
6
Hoop feeder connection circuit
Insert device connection circuit
☆
☆
☆
3
5
☆
Note 1 The upper-side (pneumatic) ejector of the SV-M series is equipped
only with the SV18M.
Control & monitor unit
SRZ SRH SVM
☆
☆
☆
2 Monitor (mold temperature)
☆
☆
☆
3 Auxiliary facility monitor (STD.+2ch)
☆
☆
☆
4 Analog circuit output for molding profile
☆
☆
☆
5 Production control
☆
☆
☆
6 Mold temp. controller
☆
☆
☆
7 Automatic starting system (heater,water supply, external output signal)
☆
☆
☆
8 Automatic starting system (heater,water supply, auxiliary equipment, external output signal)
☆
☆
☆
9 evolving alarm lamp
☆
☆
☆
10 Multi fanction 3 colors LED alarm lamp
☆
☆
☆
11 Electric power supply socket
☆
☆
☆
12 Electric power supply socket for tools (with transformer)
☆
☆
☆
13 Lock-up key-switch for data input
☆
☆
☆
14 iii-System Standard Edition
☆
☆
☆
15 Cooling water line stop valve and filter
☆
☆
☆
16 Flow detector & stop valve (for 2-lines closed circuit cooling water piping connection)
☆
☆
☆
17 Motion
☆
☆
☆
1 Monitor (leak circuit breaker : up to 425V)
Spare parts & accessories
SRZ SRH SVM
☆
☆
☆
2 Electric spare parts A (thermocouples)
☆
☆
☆
3 Spare parts for export. (Encorder,Limit switch, and Inducjive proximity sensors)
☆
☆
☆
4 Leveling pads (for one machine)
☆
☆
☆
5 Anchor bolts (for one machine)
☆
☆
☆
6 JIG for machine lifting
☆
☆
☆
7 Tools A
☆
☆
☆
8 Grease cartridge (Luber 700cc×6pcs/set)
☆
☆
☆
1 Mechanical spare parts A (lubrication parts)
* The specifications may be subject to change for performance improvement without notice.
* The export or carrying to overseas of this product shall be subject to the governmental
authorization by the Government of Japan under the Foreign Exchange and Foreign Trade
Control Law.
11
SRZ
All-electric driven vertical-rotary table-type
molding machine
SR75Z
Cooling water jacket
Drain
Supply
Rc1/2 FL. + *347 Rc1/2 FL. + *289
Frame upper surface
Ejector
2×4-M16Screw, depth20
Switch BOX
25
28
C140
182 360
1055
1078
Opening
space:375
Opening
space:500
3378
28
28
32
36
2608
2663
840
615
555
Light curtain
28
3435
2830
32
3525
2920
772
2780
45
2870
45
772
738
715
715
(200)
562
44.5
2773
2690
3475
30
2718
3295
3385
200
series
Switch BOX
255 50
358
3323
25
C
Compressed
air supply
Rc1/4 FL. + *199
MAX.A
Table upper
surface
Frame upper
surface
810
950
Daylight:570
Control box
upper surface
140
2005
Protrusion :45
MIN.3060
2299
MIN.B
667
890
2155
100
360
MIN. Mold space:220
MAX. Mold space:320
388
550
300
388
60 440 60
315 300
SR-D
Control BOX
unit
C250
3213
3268
B
39
4-M10 Screw,
depth12
Table ℄
A
NR
110
696.5
Nozzle ℄
φ74
Control box upper surface
OA
Power supply
FL.+*115
IV cable:MIN.38mm2
602
The following drawing’
s dimensions
are Japanese specification.
1855
200
Injection Screw diameter/type
SL
unit
1700
1300
Dimension & Foundation Plan
Level pad
Left side
Platens (Clamp Dimension)
φ20
60
D∼
(2 places)
Ejector (upper):Opetional equipment
φ25
M12 Screw, depth22
4-M8 Screw,
depth14
Maintenance cover
C
320
220
A
2×4-M8
Screw, depth16
2×36-M16
Screw, depth27
2×2-φ12H7
Depth20
36-M16 Screw,
depth32
150
200
250
350
360
1240
420
Mold size
360
A∼
300
776
450
400
350
300
250
420
Mold size
B
450
400
350
300
250
200
Mold openning stroke:250
Daylighe:570
C∼
Detail of lower ejector (Standard equipment)
The standard specification of the lower ejector
is to eject in 1 point at the center.
(Ejection in 3 points is available as an option.)
20
140
Moving platen
φ100H7
Mold space: 220 320
615
12
12
75
840
Operation side
(Mold Mounting Diagrams comply with JIS B 6701.)
Turn table
F.L.
1300
840
Stroke:42
41 Ejector
starting point:1
75
615
150
200
250
350
360
182
D
B∼
All electric horizontal injection rotary molding machine
with vertical clamping system
SRH
SR100H
Dimension & Foundation Plan
The following drawing’
s dimensions
are Japanese specification.
B
Turn plate:φ56
115
1865
1570
1570
880
38
1450
880
B
Max. over all length
185
4283
4312
38
640
100
1570
1450
Power supply
IV cable 60mm2 or more
Detail of lower ejector
(Standard equipment)
60
(Mold Mounting Diagrams comply with JIS B 6701.)
Standard ejection point is 3 points.
∅
13
00
2×4-M8 Screw, depth16
Moving platen
880
φ20
350
250
200
150
42
B
Platens (Clamp Dimension)
85
4-M8 Screw, depth16
2×40-M16 Screw, depth27
∅
Mold center
150
200
2×2-φ12H7 Depth20
A
3 ejector rods are attached
A
380
435
Mold size
380
550
450
350
250
150
B
MIN120
150
200
435
Mold size
f7
450
350
250
150
φ25
200
350
25
40-M16 Screw, depth32
250
Mold space:250∼350 Mold openning stroke
250
1450
702
A
744 595
794 645
834 685
884 735
924 775
974 825
1064 915
OA : Open exclusive type
OR : Open type(Open and Needle valve changeable type)
NR : Needle valve changeable type
(Open and Needle valve changeable type)
Turn table
4119
1404
Screw / Type
Plasticizing
OA OR NR
unit
28
28
32
C250
32 28
36
36 32
36
100
120
Drain
Rc1/2FL.+※287
1038
1245
1477
Daylight:600
254
1404
SR-D
C250
A
770
Supply
Rc1/2FL.+※287
Cooling water jacket
250
Mechanical stopper
Air supply
Rc3/8FL.+※790
42
B
400
Injection stroke
Hopper mounting surface
1045
45
770
147
155
Daylight:600
1465
2000
2003
80
4-M8 Screw, depth16
145
A
SR100H
80
A
1563
910
Cooling water
jacket:φ49
143
1060
B∼
200±003
150
200
250
350
450
13
SVM
All electric vertical molding machine
with vertical clamping system
SV18M
Machine Dimensions
φ18
φ16
φ14
φ20
FTC Nozzle
C
2480
621
200
2393
534
287
2420
561
260
2365
506
315
2459
600
260
2404
545
315
φ18
φ16
2509
611
210
650
900
(534)
210
400
200
720
1120
460
The figure marked with an asterisk (*) shows the case of using no leveling pad.
series
SV18M
400
430
Platens (Clamp Dimension)
Stroke:40
1
Extension rod (option)
14
Ejector
600
1231
2375
Operation side
48-M12 Screw, depth24
φ44
358.5
625
620
1062
4-M6 Screw, depth12
150
6-φ10H7 Reamer depth15
45
400
31
48-M12 Screw, depth24
350
300
250
200
150
100
100
150
200
250
300
350
200
150
255
400
260
150
Mechanical stopper
Stationary platen
260
350
183
370
435
180
205
39
A
φ44
40
16
Mold space
MAX. 250
MIN. 150
Daylight:450
B
M8 Screw, depth17
175
Mold opening stroke
200
30
φ60H7
320
560
(Mold Mounting Diagrams comply with JIS B 6701.)
Moving platen
Nozzle projection:30
3019
Daylight:450
900
9
39
870
39
39
358.5 183
570
330
1117
C
1130
Mold space
MAX:250
MIN:150
900
B
A
Nozzle projection:30
B
φ14
2470
200
SR-D
φ14
φ20
Open type
B
1300
φ16
φ18
A
330
Needle type
Power supply
FL.+※118
IV cable MIN.14mm2
1061
Screw dia. (mm)
436
Nozzle type
40
Drain
Rc1/2FL.+※195
625
The following drawing’
s dimensions
are Japanese specification.
787
57
442
97.5
52.5
48.5
Installation Diagrams
Cooling water jacket
Supply
Rc1/2FL.+※242
100
150
200
250
300
350
Operation side
Second mechanical stopper
Note : Standard ejection point is center only.
(3 or 5 points ejection is optional equipment)
A∼
100
150
200
250
300
350
B∼
SV50M
Installation Diagram
Compressor air supply
Cooling water jacket
φ10FL.+※1280
Drain
Power supply
Rc1/2FL.+※284
45
398
660
FL.+※172
(450)
Supply
IV
cable MIN.38mm2
447
Rc1/2FL.+※226
Machine Dimensions
22
C110HP
735
22
25
3114
3749
3224
735
3169
3859
412
962
415
1000
2000
550
The figure marked with an asterisk (*) shows the case of using no leveling pad.
SV50M
MMC unit
968
1090
550
200
552
Safety door opening position:657
Stationary platen surface
596
1402
1002
584
1056
1139
Control box unit
120°
Discharge area:643
685
525
1210
3804
Nozzle projection:30
Injection displacement stroke:285
A
Mold space MIN:200 MAX:300
OA:Open exclusive type
OR:Open type
NR:Needle valve changeable type
3207
Discharge area:500
3804
790
680
3749
3169
412
25
3393
3114
Discharge area:500
28
680
3338
200
22
2758
2703
Backward limit:C
C110
680
625
18
Daylight:550
25
22
C
3283
1090
20
B
2648
950
18
22
A
570
500
20
C32
NR
Safety door
opening position:640
OR
18
Forward limit:B
OA
2500
Safety door:1035
Screw/Type
Injection unit
587
639
38
The following drawing’
s dimensions
are Japanese specification.
520
550
575
92
Platens (Clamp Dimension)
(Mold Mounting Diagrams comply with JIS B 6701.)
Mold opening
stroke:250
690
360
200
1237
275
250
395
465
567
637
1102
Operation side
φ53
4-φ12H7
Reamer depth20
130
252.5
300
Ejector
Stationary platen
Discharge area:335
B∼
247.5
135
Note2.
259
200
505
360
200
3
Stroke:40
M16 Screw,
depth32
φ53
Daylight:550
φ25
37
φ46H7
φ100H7
Mold space
MAX.300
MIN.200
30
A
3-φ12H7
Reamer depth20
Discharge area:235
1050
550
1812
275
200
Moving platen
B
450
1625
252.5
1102
1210
Discharge
area:235
450
350
250
150
16
415
465
150
250
350
450
587
637
39
Discharge area:335
39
583.5
52-M16 Screw,
depth32
150
250
350
450
550
Operation side
注1.
44-M16 Screw,
depth32
Mechanical stopper
A∼
Note1. Three ejector rods equiped.
150
250
350
450
Mechanical stopper
Note2. Upper side ejector (option) position.
15
Sumitomo Global Web
GERMANY
DALIAN KOREA
TIANJIN
SUZHOU
DONGGUAN
HONG KONG
THAILAND
INDIA
PENANG
MALAYSIA
SINGAPORE
TOKYO
SHANGHAI
TAIWAN
PHILIPPINES
VIETNAM
ATLANTA
MEXICO
INDONESIA
BRAZIL
Tokyo
Narita
Sumitomo Heavy Industries,Ltd.
Airport
Chiba Works
Inage
Chiba
ISO 14001
99ER・0020
(We have achieved ISO 14001 at Chiba Works)
Tokyo Bay
PLASTICS MACHINERY DIVISION
JAPAN
U.S.A.
MEXICO
SHANGHAI
DALIAN
TIANJIN
SUZHOU
HONG KONG
DONGGUAN
KOREA
Sumitomo Heavy Industries, Ltd. Sales Department
1-1, Osaki 2-chome, Shinagawa-ku, Tokyo,141-6025, Japan
Tel:+81-3-6737-2576 Fax:+81-3-6866-5176
Sumitomo Heavy Industries, Ltd. Chiba Works
731-1, Naganumahara, Inage-ku, Chiba-City, 263-0001, Japan
Tel:+81-43-420-1401 Fax:+81-43-420-1553
Sumitomo (SHI) Plastics Machinery (America) LLC
1266 Oakbrook Drive, Norcross, Georgia 30093 U.S.A.
Tel:+1-770-447-5430 Fax:+1-770-441-9168
SHI Plastics Machinery de Mexico, S.A. DE. C.V.
Rio Missouri 400 ote Col. Del Valle, San Pedro Garza Garcia,
Nuevo Leon, Mexico C.P. 66220
Tel:+52-81 83-56-17-14, 20, 26 Fax:+52-81-83-56-17-10
SHI Plastics Machinery (Shanghai) Ltd.
11F SMEG Plaza, No.1386 Hong Qiao Road ,Chang Ning District, Shanghai 200336
Tel:+86-21-3462-7556 Fax:+86-21-3462-7655
SHI Plastics Machinery (Shanghai) Ltd. Dalian Office
Room7, Floor 12B, Fuyou Building, No.9, Huanghai Xi No.6 Road, Dalian
Development Zone, 116600, China.
Tel:+86-411-8764-8052 Fax:+86-411-8764-8053
SHI Plastics Machinery (Shanghai) Ltd. Tianjin Office
Room 603, Henghua Building Ⅱ, No.501 Dagu Nan Road, Tianjin, 300202 China
Tel:+86-22-5819-6378 Fax:+86-22-5819-6379
SHI Plastics Machinery (Shanghai) Ltd. Suzhou Office
Room 308, Tower C Innovation Center Building No.117, Zhujiang Road New
District, Suzhou City, Jiangsu Prov. 215011 China
Tel:+86-512-6632-1760 Fax:+86-512-6632-1770
SHI Plastics Machinery (Hong Kong) Ltd.
Room 601, Telford House, 12-16 Wang Hoi Road, Kowloon Bay
Tel:+852-2750-6630 Fax:+852-2759-0008
Dongguan SHI Plastics Machinery Co.,Ltd.
No.5,Xinkang Rd.,Jiangbei The 3rd Industry Zone, Wusha, Changan Town,
Dongguan City, Guangdong Prov., 523859 China.
Tel:+86-769-8533-6071 Fax:+86-769-8554-9091
SHI Plastics Machinery (Korea) Co.,Ltd.
#203/203-2, Jeiplatz, 459-11, Gasan-dong, Geumcheon-gu, Seoul, 153-792, Korea
Tel:+82-2-757-8656 Fax:+82-2-757-8659
TAIWAN
PHILIPPINES
MALAYSIA
SINGAPORE
VIETNAM
INDONESIA
THAILAND
INDIA
GERMANY
BRAZIL
SHI Plastics Machinery (Taiwan) Inc.
6F., No.33, Dexing W. Rd., Shilin Dist., Taipei 111, Taiwan
Tel:+886-2-2831-4500 Fax:+886-2-2831-4483
SHI Plastics Machinery (Phils) Inc.
Mezzanine Floor, Dasman Bldg., 1680 Evangelista corner Hen. Del Pilar Street,
Bangkal, Makati City Philippines
Tel:+63-2-844-0632, 845-0877 Fax:+63-2-886-4670
SHI Plastics Machinery (Malaysia) SDN BHD
Lot AG 16,17&18, Pj Industrial Park, Jalan Kemajuan, Section 13, 46200
Petaling Jaya, Selangor, D.E. Malaysia
Tel:+60-3-7958-2079, 2081 Fax:+60-3-7958-2084
S.H.I. Plastics Machinery (S) Pte., Ltd.
67 Ayer Rajah Crescent #01-15 To 20 Singapore 139950
Tel:+65-6779-7544 Fax:+65-6777-9211
S.H.I. Plastics Machinery (Vietnam) Ltd.
14Thuy Khue Str, TayHo Dist, Hanoi, Vietnam
Tel:+84-4-3728-0105 Fax:+84-4-3728-0106
PT. SHI Plastics Machinery (Indonesia)
Gedung Gajah, Blok Ao, JL. Prof. Dr. Saharjo No.111, Tebet, Jakarta 12810
Tel:+62-21-829-3872, 3873 Fax:+62-21-828-1645
SHI Plastics Machinery (Thailand) Ltd.
No.317 Unit D, Bangna-Trad Road KM.1, Kwaeng Bangna, Khet Bangna,
Bangkok 10260 Thailand
Tel:+66-2-747-4053∼56 Fax:+66-2-747-4081
SHI Plastics Machinery (India) Private Ltd.
Unit No.12A&12B, JMD Galleria, Sohna Road, Gurgaon, Haryana-122001
Tel:+91-0124-2217056,64 Fax:+91-0124-2218076
Sumitomo (SHI) Demag Plastics Machinery GmbH
Altdorfer Str. 15 90571 Schwaig, Germany
Tel:+49-911-50-61-0 Fax:+49-911-50-61-265
Sumitomo (SHI) Demag do Brasil Comercio de Máquinas para Plásticos Ltda.
Av. Ceci, 608 - Galpao B11 Tambore 06460-120 Barueri SP Brazil
Tel:+55-11-4195-4112 Fax:+55-11-4195-4113
URL http://www.shi.co.jp/plastics
B040-E/01-1209