STANDING SEAM ROOF PANEL
ELEGANT
INSTALLATION INSTRUCTIONS
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STANDING SEAM ROOF PANEL ELEGANT
TABLE OF CONTENTS
PRODUCT DESCRIPTION
3
3
TECHNICAL SPECIFICATIONS
GENERAL INFORMATION
4
PACKING
4
TRANSPORT
4
UNLOADING
4
PANEL STORAGE
5
INSTALLATION INSTRUCTIONS
2
5
WORK SAFETY
5
WALKING ON ROOF PANELS
5
PERFORMING A DIY MEASUREMENT OF THE ROOF
6
SCREWS
6
CUTTING
7
ROOF PLANE VENTILATION
7
ROOF MEMBRANES
7
DIRECTION OF INSTALLATION OF THE ELEGANT STANDING SEAM ROOF PANELS
8
INSTALLATION OF THE GUTTER FLASHING
8
INSTALLATION OF ROOF PANELS
8
FASTENING THE ELEGANT STANDING SEAM ROOF PANELS
9
SPLICING PANELS
10
VALLEY GUTTERS
11
GABLE OF THE BUILDING
13
ROOF RIDGE
13
FLASHINGS FOR THE ELEGANT STANDING SEAM ROOF PANEL
14
ROOF SAFETY ACCESSORIES
14
DETAILED FEATURES OF THE ELEGANT STANDING SEAM ROOF PANELS
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OPIS PRODUKTU
The ELEGANT standing seam roof panel is a product that combines tradition with modernity on contemporary architecture,
religious buildings and architectural monuments.
The ELEGANT standing seam roof panel is a cost-effective, durable and versatile solution. Is can be used on roofs with very
low-slope roofs (minimum 14%) and with complex roof structures. It does not require the use of costly roof structure elements
as is the case with alternative, heavier roofing. The ELEGANT standing seam roof panels are easy and quick to install due to
the use of an installation technique employing ready-to-use snap locks.
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
Modular width [mm]
ELEGANT STANDING SEAM ROOF PANEL
WITH CONCEALED FASTENING
305
ELEGANT STANDING SEAM ROOF PANEL
WITH EXPOSED FASTENING
510
Snap lock rib height [mm]
335
540
25
Minimum length [mm]
1 000
Maximum length [mm]
10 000 NEW! the longest on the market, the maximum reduction in joint
Sheet metal thickness
0.50, 0.60, 0.70 mm
Steel grade
Coatings
S250GD - S280GD + Z275, titanium-zinc, stainless steel
SP polyester, matt pearl SP polyester, matt HDP polyester, galvanized,
CESAR PUR 55® - a polyurethane coating with polyamide balls, superior life & durability NEW!
Colours
wide colour palette of Balex Metal
Profiling
double lining wide NEW!
Weight
approx. 4,5 kg/m2
Technical requirements
Minimum roof slope
CE acc. to PN-EN 14782:2008
8° (14%)
TABLE 1.
ELEGANT standing seam roof panel manufactured by Balex Metal is available in two variants of fastening:
• with concealed fastening – a specially shaped lock hides points of fastening panels to the roof structure (Figure 1.)
• with exposed fastening (Figure 2.)
FIGURE 1. THE LOCK IN THE ELEGANT STANDING SEAM ROOFING PANEL
WITH CONCEALED FASTENING
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FIGURE 2. THE LOCK IN THE ELEGANT STANDING SEAM ROOFING PANEL
WITH EXPOSED FASTENING
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STANDING SEAM ROOF PANEL ELEGANT
GENERAL INFORMATION
PACKING
The Elegant standing seam roof panels are packed in crates, where they are
stacked one on top of the other.
Depending on the dimensions of roof panels, one crate contains:
• for panels of width over 0.50 m, length up to 4 m – 70 pcs.;
• for panels of width over 0.50 m, length over 4 m – 50 pcs.;
• panels of width up to 0.50 m are packed individually.
FIG. 3. A CRATE FOR ROOF PANELS
To secure the loads where the number of panels is less than maximum,
the package is filled with protective material.
In the case of longer panels (max. 10 000 mm) the load is centred in reference
to the length of the crate.
TRANSPORT
Trucks with an open-load carrying body or a semi-trailer, allowing for loading
on both sides, are the primary means of transport.
The following technical conditions are recommended for vehicles intended
for transporting panels:
• an open load-carrying body with a canvas cover ("curtainside" type);
• the open load-carrying body must be supported along its entire length;
• transport straps used to secure the load should be placed on the supports
of a crate (tightening of straps cannot cause deformation of panels inside
the crate).
FIG. 4. TRANSPORT OF ROOF PANELS
UNLOADING
To avoid damaging panels during unloading operations we recommend using
a spreader boom or a fork lift.
FIG. 5. UNLOADING ROOF PANELS WITH A CRANE
When using a spreader boom, straps must be placed over the supports
of a crate.
When unloading manually, do not slide panels directly one on top of the other
or on the floor. Otherwise, organic coating of a panel can be permanently
damaged and the appearance of roofing can be negatively affected.
When unloading manually, use protective gloves.
< 2,50 m
For unloading operations, we recommend using the following rule: 1 person for
unloading each 2,50 m of panels. This is to avoid exposing panels to bending
and damage.
4
2,50 – 5,50 m
FIG. 6. MOVING PANELS
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PANEL STORAGE
We recommend storing panels in covered, closed and ventilated rooms, away
from fertilisers, acids, lye, salt and other corrosive substances. Storing panels
without cover is not allowed. Panels must be placed on supports, no less than
250 mm above the ground level or stored in factory packing with film removed.
Only two packages may be stored one on the other, arranged at an angle
to ensure proper drainage.
In the case of short-term storage under a canvas cover (max. two weeks), ensure
free flow of air. Should the storage period exceed two weeks, panels must be
placed in a properly ventilated space and left uncovered, with the unobstructed
access of air to all layers. Failure to observe the above recommendations
can cause discolouration of coating, the so-called "white rust", as well as loss
of warranty.
Do not walk over stored panels or place anything on the packages.
FIG. 7. ROOF PANELS STORAGE
NOTE!
The protective film on the panel surface
must be removed no later than 3 weeks
after the production date placed on bulk
packaging. Otherwise, the film can permanently stick to panel surface.
INSTALLATION INSTRUCTIONS
Installation methods described in the instructions are exemplary, and their
application to different roof types can require modification. Should you
encounter any question, please contact the designer or your account
manager. To get more information, visit www.balex.eu
WORK SAFETY
During all works performed on the roof - including installation and measurement works, the basic safety rules must be followed.
WALKING ON ROOF PANELS
When walking on roof panels, one must step on depressions only. Do not step
on profiled places! When walking on panels, use soft shoes only. The shoes
should be wiped each time before entering the panels (particularly from metal
swarf). Installation must be organised to limit walking on roof panels as much
as possible.
FIG. 8. WALKING ON ROOF PANELS
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STANDING SEAM ROOF PANEL ELEGANT
PERFORMING A DIY MEASUREMENT OF THE ROOF
Roof structures are often complex, therefore Balex Metal recommends the installation to be performed by a qualified contractor. If the Customer decides
to measure and install roofing as a DIY project, he or she should have basic
technical knowledge and consult the project with a professional.
To specify the necessary panels and timber boarding, it is necessary to measure
the roof plane, as shown on Fig. 9.
1. Determine the length of the roof plane L corresponding to the length of roof
panels and counter battens.
2. Determine the width of the roof plane W. This value defines the length
of battens, and when divided by the covering width of a single panel, it also
defines the number of the Elegant standing seam roof panels.
Measurements should be performed based on the dimensions of the finished
roof truss system. When installing roofing as a DIY project, our ready-to-use
flashings will be very helpful.
L
W
FIG. 9. PERFORMING A MEASUREMENT OF THE ROOF
L the length of the roof plane
W the width of the roof plane
DISTANCE
BETWEEN BATTENS
(0.50 MM THICK)
[MM]
Size of battens depends on their spacing as well as the spacing of rafters.
The larger this distance, the bigger cross-sectional area of a single batten
is required (Table 2).
The recommended spacing of battens is 250 mm.
250
DISTANCE
BETWEEN
RAFTERS
[MM]
BATTEN SIZE
[MM]
600
30 × 50
900
35 × 50
1200
40 × 50
TABLE 2.
SCREWS
Flat head screws (FIG. 10A and 10C) are used for fastening of the Elegant standing seam roof panels. This type of fastening allows roofing to adapt to temperature changes.
For installing the Elegant standing seam roof panels with exposed fastening
and flashings, as well as for fastening within valley gutters, self-drilling "farmer"
screws are used (FIG. 10B). Screws must be driven with a power screwdriver
with a clutch. When driving a screw, care should be taken to set the tightening
force so it does not crush the EPDM washer. The EPDM washer should slightly
go beyond the edge of the top steel washer.
Lapping and splicing should be performed with leak-proof blind rivets (or pop
rivets). For roofing made of stainless steel or titanium zinc, stainless steel screws
must be used.
6
A
self-drilling screw
for steel with a flat
head
B
C
screw for wood
assembly screw
with drilling ability for wood with a flat
up to 1.50 mm
head
FIG. 10. SCREWS FOR THE INSTALLATION OF
THE ELEGANT ROOF PANELS
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CUTTING
The Elegant standing seam roof panels delivered by Balex Metal are cut to
a desired length. When installing roofing, it is necessary to cut them to size
in some places, such as corners, valleys, around vents or windows.
A
Use a power nibbler (FIG. 11A) for cutting panels, and hand shears for flashings (FIG. 11B). Do not use angle grinders and other tools generating high
temperatures during cutting – using them can damage corrosion protection
coatings.
Secure the panel before starting the work, beacuse sharp swarf can damage it.
After cutting and drilling, carefully remove all metal scrap and swarf that could
cause discolouration of panel surface. All damage to coatings caused during
installation must be mended with touch-up paint.
B
FIG. 11. TOOLS FOR INSTALLING THE ELEGANT ROOF PANELS
A. Nibbler
B. Hand shears
ROOF PLANE VENTILATION
Before the commencement of installation, pay attention to a proper design
of the roof ventilation system. To remove water vapour, air should flow without any obstruction from the eaves to the roof ridge. The underside of panels
can suffer damage if roof ventilation is not sufficient. Proper ventilation during
hot weather prevents the roof, and thus also the attic, from excessive heating.
Therefore always use at least 25 mm thick counter battens and install roof vents
on roof planes.
FIG. 12. ROOF PLANE VENTILATION
ROOF MEMBRANES
In reference to vapour control, two solutions can be used with the Elegant
standing seam roof panels. The first solution, created especially with flat panel
roofs in mind, is the AQMetal structural membrane. The membrane consist
of an underlayer and an 8 mm high profiled mat. Besides the base function of
providing vapour permeability, the mat maintains clearance between the roof
and the drainage layer and allows for roofing movement due to temperature changes. It is intended for installing on full boarding. The second solution
is to use the Aspira Plus or the Aspira Standard traditional roof membrane.
FIG. 13. INSTALLATION OF THE STRUCTURAL MEMBRANE
ON TIMBER BOARDING
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STANDING SEAM ROOF PANEL ELEGANT
DIRECTION OF INSTALLATION OF THE ELEGANT STANDING SEAM ROOF PANELS
The Elegant standing seam roof panels can be installed in any direction. When
making this decision, it is best to consider winds prevailing in the area. To ensure the highest possible tightness of roofing, panels should be installed in the
direction opposite to prevailing winds. (FIG. 14)
Direction of panel installation
Direction of wind
FIG. 14. DIRECTION OF INSTALLATION OF ROOF PANELS
INSTALLATION OF THE GUTTER FLASHING
The installation of roofing starts with the eave flashing. The gutter flashing is
installed straight in the eave line, fastening it first with galvanised nails or flat
head screws to the first batten. Next, after checking levelling, fasten the entire
flashing with screws.
If the length of the roof plane requires joining of gutter flashing elements, these
are lapped side by side. If battens are made of steel, to reduce the noise due
to rain or wind, use the PES sound deadening strip under each sheet.
FIG. 15. INSTALLATION OF THE GUTTER FLASHING
INSTALLATION OF ROOF PANELS
Roof panels are always installed in parallel to the eave line.
The first panel must be positioned to be flush with the eave flashing (gutter
flashing), and then fasten it with one flat head screw to the first batten in the
bottom corner.
FIG. 16. LAYING ROOF PANELS
When installing the first roof panel, pay special attention to laying the panel perpendicularly to the eave flashing. This will facilitate the installation of
the remaining panels.
A right angle (90º) can be established with a right-angle shaped tool.
90˚
FIG. 17. ESTABLISHING A RIGHT ANGLE ON THE ROOF PLANE
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After establishing a right angle, the inner part of the panel is fastened with
screws to each batten. The outer part, in respect to the roof plane is fastened
when fitting barge flashing. Until then, the panel should be fastened to prevent
it from moving, e.g. due to wind gusts.
FIG. 18. FASTENING A PANEL TO THE ROOF PLANE
FASTENING THE ELEGANT STANDING SEAM ROOF PANELS
A panel is fastened by driving a screw through the centre of a hole. Screws
located on the gutter flashing ensure proper position of the flashings. Tighten
the screws enough to allow the panel to move due to thermal expansion
of steel.
FIG. 19. FASTENING A ROOF PANEL THE EAVE
Fastening of panels to battens should conform to the following assumptions
(Fig. 20):
• the first and the last two uncut panels are fastened to each batten at the
edge for roof panel fastening;
• panels in between are fastened to the upper batten, to the lowest three
battens, and to every other batten in the middle.
These rules of installation apply for buildings located at the ground level with
the shortest horizontal dimension less than or equal to 12 m and the height
of the building not greater than 15 m). Other cases must be consulted with the
designer in reference to spacing between battens as well as fastening.
FIG. 20. FASTENING OF PANELS TO THE ROOF PLANE
3
Consecutive panels are installed by pressing the panel on its lock rib, moving
from the eave to the roof ridge.
2
1
FIG. 21. LAYING CONSECUTIVE PANELS
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STANDING SEAM ROOF PANEL ELEGANT
After snapping the lock, carefully move the panels, so their bottom end is
aligned. A rubber mallet can be used for this.
Fasten the panel to the battens in accordance with the guidelines, and continue
laying panels in their assigned locations.
FIG. 22. ALIGNING PANELS AT THE EAVE
SPLICING PANELS
When the roof plane is longer than the maximum allowable length of roof
panels (10 m) it is necessary to splice panels.
The width of the overlap of two panels (the B parameter on FIG. 23.) is determined based on the roof slope angle and is min. 200 mm for angles greater than
15º and min. 400 mm for all other slopes.
B
FIG. 23. OVERLAP WHEN SPLICING PANELS
When more than one splice is needed, we recommend staggering them,
as shown on FIG. 24. The distance between splices should be not less than
700 mm.
2
6
1
5
4
Locks of the lower panel are removed at joints (Fig. 26.). The removal of a lock
means cutting out the external part of both ridges of the spliced panel along
the length corresponding to the length of the overlap.
3
8
7
FIG. 24. ARRANGEMENT OF PANEL JOINTS ON THE ROOF
FIG. 25. CROSS SECTION OF A PANEL JOINT AT THE OVERLAP
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FIG. 26. CUT-OUT LOCKS OF THE LOWER PANEL
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When laying another panel, its lock snaps onto the lock of a previously fastened
panel. We recommend using a roof sealant or a butyl sealing strip (minimum
two bands for roof slopes lower than 30º).
FIG. 27. LAYING ANOTHER PANEL WITH AN OVERLAP
The joint of panels can be hammered down along the length of the overlap
with a wooden mallet (FIG. 28.).
At the joint, the lock can be additionally crimped with a hand bending tool
(roofing pincers). Following that, fasten panels to battens.
FIG. 28. HAMMERING THE JOINT OF PANELS
A.
Angled roofing pincers
B.
Straight roofing pincers
FIG. 29. TOOLS FOR CRIMPING THE PANEL LOCK
FIG. 30. CRIMPING THE PANEL LOCK AT THE OVERLAPS
VALLEY GUTTERS
A bent valley gutter must be installed before the commencement of the
installation of panels.
When splicing sheets, we recommend using the overlap of 200 mm and a roof
sealant at the overlap. On the bent valley gutter, trace lines for the location
of panels in the valley gutter.
FIG. 31. INSTALLATION OF THE VALLEY GUTTER
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STANDING SEAM ROOF PANEL ELEGANT
The minimal spacing between the traced lines (defining the position of individual panels) must be at least 200 mm. The metal sheet
of the valley gutter must overlap at least 250 mm under the roof panel.
To seal the joints between the valley gutter and the standing seam roof panels, hammer their edges at the length of 2 cm (FIG. 33.).
This will allow for avoiding blowing rain and snow underneath and extending the life-span of the roof plane.
250 mm
200 mm
250 mm
FIG. 32. MARKING THE POSITION OF PANELS IN THE VALLEY GUTTER
FIG. 33. HAMMERING THE VALLEY GUTTER
AND THE STANDING SEAM ROOF PANEL
A triangle-shaped template can be used to mark the cutting angle of panels
installed in the valley. The angle is carried over to the consecutive panels, that
are then cut to size.
Fasten the cut-to-size panel to the ridge of the valley. At the overlap of panels
in the gutter valley we recommend using rubber roofing or a butyl strip.
FIG. 34. MARKING THE PANEL CUTTING ANGLE
FOR ROOF PANELS AT THE VALLEY GUTTER
During the installation, make sure that the angle of bending of the valley gutter
corresponds to the lines traced. If necessary, adjust the shape of the triangleshaped template.
Panels in the valley gutter are fastened with self-drilling screws. For fastening
each panel used two self-drilling screws 4.8x20, placing them evenly at the
distance of one-third the width of the sheet from each side.
FIG. 35. PANELS INSTALLED IN THE VALLEY
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GABLE OF THE BUILDING
Cut the last panel on the roof plane as follows:
At the point of plane end, draw a line, and then cut the panel to size, so it
reaches 30 mm over the plane edge (FIG. 36). Manual or electric shears may be
used for cutting. (FIG. 11)
FIG. 36. CUTTING OF THE PANEL ON THE GABLE
OF THE BUILDING
Excess sheet metal must be cut upwards so as to form a standing seam. Then
the panel must be fixed to the gable board using screws in pre-drilled holes
with the diameter larger by 3 mm.
The barge flashing must be fixed to the gable board with self-drilling screws
4.8x20. The barge flashing must be fixed on the other end of the roof in the
same manner.
FIG. 37. CROSS-SECTION OF THE RIDGE OF A ROOF
COVERED WITH ROOF PANELS
ROOF RIDGE
The ridge of the roof and the edges where two roof places meet at a wide angle
must be protected with a roof ridge. The roof ridge must be fixed in a way that
enables flow of air through one or two air voids. This can be achieved, among
others with ridge tile flashings for the Elegant standing seam roof panel (PDG).
In order to determine the place of installation of the ridge tile flashing, the ridge
tile must be placed at the top of the roof and the places where the edges of
the tile fit must be marked on the panel. The ridge tile flashings for the Elegant
standing seam roof panels (PDG) must be installed 20 mm above the drawn
line so as to cover them with the tile. The PDG flashing is fixed to the roof plane
(not to the battens!) with two sheet metal screws.
FIG. 38. ROOF RIDGE - RIDGE TILE FLASHING
FOR A STANDING SEAM ROOF PANEL
The ridge tile must be fixed to the flashing with self-drilling screws at intervals
that are not larger than 500 mm. The overlap on the roof ridge must be equal
to at least 100 mm.
FIG. 39. ROOF RIDGE - FIXED ROOF RIDGE TILE
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STANDING SEAM ROOF PANEL ELEGANT
After each plane has been assembled, the surface must be cleaned with a soft
brush to remove any metal fillings produced during cutting and drilling. If necessary, small scratches must be covered with a repair paint.
FIG. 40. CLEANING OF THE ROOF SURFACE
FLASHINGS FOR THE ELEGANT STANDING SEAM ROOF PANEL
Chimney flashing
Ridge tile
GT
OK
Barge flashing for the Elegant panel
Valley gutter
RK
40
WTR
45
122
30
15
Ridge tile flashing for the Elegant panel
Above-gutter band
PDG
PN
30
30
30
65
FIG. 41. FLASHINGS FOR THE ELEGANT STANDING SEAM ROOF PANEL
ROOF SAFETY ACCESSORIES
• Snow fence
• Chimney sweep step
• Chimney sweep bench
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DETAILED FEATURES OF THE ELEGANT STANDING SEAM ROOF PANELS
FIG. 42. ROOF CROSS SECTION AT THE EAVES
6.
7.
8.
9.
10.
1. Gut ter
2. Gutter hook
3. Gutter-pipe connector
4. Pipe elbows
5. Downpipe
6. ELEGANT standing seam roof panel
7. Batten
8. Counterbatten
9. Wind barrier
10. Rafter
1.
2.
3.
4.
5.
FIG. 42.
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
5.
FIG. 43. ROOF CROSS SECTION AT THE ROOF RIDGE
FIG. 44. SOLUTIONS ON THE ROOF TOP
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
5.
Ridge tile
Ridge tile flashing
ELEGANT standing seam roof panel
Battens
BALEX ASPIRA roof membrane
Counterbattens (e.g. 25 × 50)
Rafters
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B arg e f lashin g
Screw 4.6 x 35
Screw 4.8 x 35
ELEGANT standing seam Roof Panel with exposed fastening
BALEX ASPIRA roof membrane
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BALEX METAL
HEADQUARTERS
ul. Wejherowska 12C
84-239 Bolszewo, Poland
tel. +48 58 778 44 44
fax +48 58 778 44 48
[email protected]
www.balex.eu
Balex Metal sp. z o.o. is a leading manufacturer of construction materials in Poland. The offer of the
company includes complete solutions and steel roof and wall systems for residential, commercial
and rural constructions. The products gained trust and appreciation in Poland, Belorussia, Russia,
Lithuania, Latvia, Estonia, Ukraine, Czech Republic, Slovakia, Germany, Denmark, Sweden, Norway
and Finland. Consultancy and sale is being realized by own net of regional branches, distributors and
BRANCH OFFICES
CZECH REPUBLIC
BALEX METAL S.R.O.
Hradec Králové
Vázní 1097
tel. +420 495 543 267, fax +420 495 482 683
UKRAINE
BALEX METAL TOV
Kijów
M. Raskovoy, bud. 21 office 907
tel. +380 44 39 07 144, fax +380 44 39 07 145
LITHUANIA
BALEX METAL UAB
Wilno
Savanoriu 174A
tel. +370 527 30 299, fax +370 527 30 295
SLOVAKIA
BALEX METAL
Banská Bystrica
Partizánska cesta 94, 974 01 Banská Bystrica
tel./fax +421 48 419 75 27
LATVIA
SIA „BALEX METAL”
Ražotne Brocēnos
Liepnieku iela 10, Brocēni, Saldus raj. LV-3851
tel. +371 638 65 886, fax +371 638 07 401
GERMANY
BALEX METAL
Stade
Stargarder Str. 5, D-21680
tel. +49 4141 65 99 155, fax +49 4141 65 99 157
OTHER COUNTRIES
BALEX METAL SP. Z O. O.,
Export Department
Bolszewo
ul. Wejherowska 12C, PL 84-239
tel. +48 662 089 890, fax +48 58 778 44 55
Index 2013-03-29 01
The present brochure does not constitute a commercial offer under the Civil Code.
a team of professional advisers.
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